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模具钢淬火十种裂纹分析与措施(Analysis and measures of ten kinds of cracks in die steel quenching)
模具钢淬火十种裂纹分析与措施(Analysis and measures of ten kinds of cracks in die steel quenching)
1 longitudinal cracks
The crack is axial, slender and long in shape. When the mold is not completely quenched when quenching, the heart into the largest volume of quenched martensite, produce tensile stress of die steel carbon content is higher, the tangential tensile stress is larger, when the tensile stress is larger than the steel strength limit cause of longitudinal crack formation. The following factors exacerbated by longitudinal cracks: (1) S, containing more P, Bi, Pb, * * *, Sn, As and other low melting point impurities in the steel ingot rolling along the rolling direction is the longitudinal distribution of serious segregation, easy to produce stress concentration to form a vertical quenching crack, longitudinal crack or raw material rolling for fast cooling after the formation of unprocessed products lead to the final drop retained in the quenching crack expand to form a longitudinal crack; (2) the mold size in the steel quenching crack sensitive size range (carbon tool steel quenching crack risk size 8-15mm, low alloy steel dangerous size 25-40mm) or choice of quenching medium greatly exceeds the critical the quenching cooling rate of the steel are easy to form longitudinal crack.
Preventive measures: (1) strictly check the storage of raw materials, production of harmful impurity content does not exceed the standard of steel; (2) try to use the vacuum smelting, refining or electroslag remelting steel mold; (3) improvement of heat treatment process, using vacuum heating, heating and sufficient oxygen and protective atmosphere heating and quenching bath furnace isothermal quenching; (4) a variable that is not entirely determined for quenching quenching hardenability, high strength and toughness to obtain lower bainite and other measures to reduce the tensile stress, can effectively avoid mold longitudinal cracking and quenching distortion.
2 transverse cracks
The crack fea
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