精密冲裁件质量分析与控制（Quality analysis and control of precision blanking parts）.docVIP

精密冲裁件质量分析与控制（Quality analysis and control of precision blanking parts） Quality analysis and control of precision blanking parts I. overview Fine blanking is a new type of metal pressure processing method, mechanical processing can replace the flat parts, has characteristics of high quality, high efficiency and low energy consumption, economic effect is very significant, by various industrial departments. Since 1923, the Germans invented the blanking process, fine blanking technology has been popularized in the world, and has been from the instrumentation, office machinery, light industrial machinery and other departments extended to cars, tractors, agricultural machinery, transport machinery, lifting machinery, textile machinery, machinery, military aircraft and aviation equipment manufacturing sector. 1. Especially in the automobile industry development rapidly, such as in a car, there are more than 70 kinds of fine blanking parts, fine blanking technology has become the automobile manufacturing industry to reduce costs, improve performance, one of the important measures to increase production. The field has been researched and developed for decades at Beijing Electromechanical institute, formed a certain scale, punching process, deformation mechanism, mold design and manufacturing, lubricants, mechanical parameters and fine blanking presses and other aspects of development are explored in essence, especially in mould manufacturing and fine stamping production has accumulated a lot of experience. In this paper, the quality problems of shear surface which can be encountered in actual production are enumerated and analyzed, and corresponding solutions are put forward. Two, fine blanking deformation mode In fine blanking, the blanking process requires three forces (blanking force, blank holder force, and backpressure) to suppress material tearing during blanking. Before punching, the V - shaped blank holder presses the material to prevent the material outside the shea