超声振动条件下振动频率对车刀受力状况的影响.doc

超声振动条件下振动频率对车刀受力状况影响的研究 摘要关键词：the Effect of Vibration Frequency on the Stress State of Tool under the condition of Ultrasonic Vibration Abstract：Ultrasonic vibration cutting is a new-type non-tradition machining , a multiple machining. It can resolve precision machining problem effectively under certain condition. But research on cutting mechanism is not mature, study some processing affects from the test representation, mostly. Mathematical model of cutting force in vibration cutting is established in this paper. By the mathematical model , the frequency of the influence law of cutting force is showed. And the relationship between cutting parameters and cutting force is probed into on the different cutting conditions. In addition, a 3D model of coated cutting is established by using the finite element software of ANSYS/LS-DYNA . The internal stress of tool coating is simulated by applying the vibration frequency of the influence law of cutting force curve concluded in front on the tip of the model. The mechanism of cutting tool wear and spalling is put forward in according to the internal stress of tool coating. The results of this study provide the cutting tool coating desigh with theoretical guidance, thus improve the life of tool. Keywords: ultrasonic vibration cutting; tool coating; vibration frequency; cutting force; the simulation analysis 目录 1 前言 1 1.1 课题背景及研究的目的和意义 1 1.2 超声振动切削简介 2 1.3 涂层车刀简介 3 1.4 国内外超声振动条件下振动频率对车刀受力状况的研究现状 3 1.4.1 超声振动切削理论的研究 3 1.4.2 超声振动切削刀具磨损研究 6 1.5 本课题的主要研究内容 6 2 振动频率对切削力影响的理论研究 8 2.1 引言 8 2.2 超声振动切削的基本运动分析 8 2.3 振动参数对切削力影响的理论分析 9 2.4 频率对切削力的计算模型 12 2.5 本章小结 14 3 超声振动切削的有限元仿真模拟 14 3.1 引言 14 3.2 ANSYS简介 14 3.3 ANSYS模拟仿真 15 3.3.1 定义参数 15 3.3.2 创建几何模型 17 3.3.3 划分网格 18 3.3.4 加载数据 19 3.3.5 求解 20 3.3.6 结果分析 20 3.4 本章小结 22 4 振动及实验研究切削系统的建立及试验研究 23 4.1 引言 23 4.2 试验