典型侧转架（K6）机加工艺设计及机夹具设计.doc

典型侧转架(K6)机加工艺设计及机夹具设计 摘 要：K6侧架的机加工艺设计和机夹具设计分为两大部分，它的工艺设计部分需要对零件进行工艺性分析，以确定工件加工工艺流程，并对工艺流程中每一步工序的合理性进行考量，最终制作工序卡片，以完善侧架的机加工艺设计。侧架工件的材料选用B+级钢铸件，以满足工件的强度要求。 夹具方面的设计我们需要结合工件加工的具体情况来进行，加工侧架导框的时候，侧架主体已被固定，我们需要对导框也进行固定，我们要求夹具兼顾稳定性可以有效地对工件进行装夹，同时要具有灵活性，使得夹具由人工自由移动，我们发现平口钳能够很好的实现这点，所以我们参照平口钳的工作原理而对加工侧架导框的夹具进行设计。 关键词：B级钢，承载，转典型侧转架（K6） Typical rotor frame (K6) Machining process design and machine fixture design Abstract：K6 side frame of the machining process design and machine fixture design is divided into two parts, its part of the process design of the parts required for process analysis to determine the workpiece machining process, and the rationality of the process every step of the process consideration, the final card production process to improve the side frame of the machining process design. Side frame of the workpiece material selection B + grade steel castings to meet the strength requirements of the workpiece. Fixture design aspects we need to combine the specific circumstances of the workpiece to be, working side frame guide frame when the side frame body has been fixed, we also need to guide frame fixed, taking into account the stability we require clamp the workpiece can be effectively conduct fixture, while having the flexibility to move freely so that the jig by hand, we can find a good flat-nose pliers to achieve this, so we refer vise works and for processing of side frame guide frame fixture design. Keywords: B + grade steel, bearing, side frame machining process design, side frame machine fixture design, flat-nose pliers 目 录 1.前言 7 1.1典型侧转架（K6）研发的背景 7 1.2主要用途 7 1.3典型侧转架（K6）主要特点 7 2.典型侧转架（K6）简介 8 3.典型侧转架（K6）主要性能参数 9 4.典型侧转架（K6）关键技术及原理 9 4.1典型侧转架（K6）工作相关关键部件的介绍 9 4.2侧转架（K6）的实体模型及组成件 12 5.转K(6)侧架主要性能要求和参数 14 5.1摩擦系数的确定 14 5.2制动装置的组成 14 6.侧转架工作中的安全及应力 16 6.1侧转架的安装紧固 16 7.实际工作中的所需数据及注意事项 17 7.1侧转架所应用的车辆的检修 18 8.转向架落成 21 9.K6转向架的机加工艺设计 23 9.1零件工艺性分析 23 9.1.1基本材料选定 23 9.1.2导框间隙的部位及作用 23 9.1.3导框横向间隙之和 23 9.1.4导框纵向间隙之和 24 9.1.5导框单侧最小间隙 24 9.2表面粗