壳底零件冲压工艺分析及模具设计.doc

壳底零件冲压工艺分析及模具设计 摘 要：随着国民经济的日益发展，模具技术也迅速发展，在各个产业中都有所涉及，并逐渐占据了重要的地位。该文主要是壳底零件冲压工艺性分析及模具设计，通过对其进行工艺分析，确定工艺方案。 由于该零件特殊，带一个小直径的筒形，所以其拉深方法有多种，一般情况下是把其作为带凸缘的筒形件对待。该文中采用了另一种方法，用落料压包来成形小直径筒形件，大直径的阶梯形部分可以一次成形，节约了成本，提高了效率。由于是一次成形，提高了零件的精确度。在接下来的工作中主要是进行凸，凹模的设计，模架的选取，压力机的选取。在模架和压力机的选取中要考虑众多的因素，包括模架的凹模周界（因为该工件尺寸比较大），压力机的闭合高度，公称力，工作台尺寸等。具体设计出各个零部件的尺寸，最后将装配图画出来。 关键词：小直径筒形，阶梯形零件，零部件设计，落料压包，一次成形 Stamping Process Analysis and Model Design of Tank bottom shell parts Abstract: With the increasing development of the national economy, the mould technology is also developing rapidly,which is involved in all industris and plays an important role gradually. This paper describes the stamping process analysis and model design of tank bottom shell parts. The processing plan can be determined by analyzing the process. The cylinder is a special component with a small diameter ,therefore,there are a variety of deep drawing methods,and in general it is regarded as a tube with flange . A new method in which it can be used to form a small diameter cylinder by blanking press pack and the large stepped part can be formed by once is adopted, which can save the cost and improve the efficiency. Due to one-off forming, the accuracy of the parts is improved. The following work is to design convex, concave mold，select mould base mold and press machine mold. Many factors should be considered in the selection of the mold and press, including mold die boundary (because the size of the workpiece is relatively large), the closure height of press, nominal pressure, table size etc. The size of the various parts is designed and the assembling drawing is finished finally. Keywords: Small diameter cylinder Multi-step part Parts design Blanking press pack One-off forming 目录 1 绪论 1 1.1 冷冲压概念 1 1.2 冷冲压工序的分类 1 1.3 冲裁模的分类 1 1.4 冷冲压工艺的特点及其应用 2 2 工艺分析 3 3 方案的比较 4 4 工艺计算 5 4.1 修边余量的确定 5 4.2 毛坯尺寸的计算 5 4.3 工艺过程的计算 8 4.3.1小直径筒形成形工序尺寸确定 8 4.3.2 大直径部分的拉深工艺计算 9 4.4 确定工艺方案 10 5 进行必要的计算 11 5.1 落料压包模具的计算 11 5.2 第一套模具主