超声振动条件下外加载荷对车刀受力状况影响.doc

超声振动条件下外加载荷对车刀受力状况影响 摘要ANSYS 有限元软件对无涂层车刀和有涂层车刀进行了模态分析，研究振幅，外加载荷，振动频率对两种车刀磨损情况的影响。最后我们进行了试验验证，并对超声波振动切削45号钢的切削参数进行了优化分析，对比了两种车刀的磨损程度，并得到结论。 关键词： The effect of the stress state of tool under the condition of ultrasonic vibration loads Abstract：With the development of science and technology, high precision and high accuracy technology plays a more and more important role. For some special materials and work piece of complex shape,can only use special processing technology, in which progress is particularly rapid ultrasonic machining technology. Ultrasonic vibration cutting is a cutting method to have a certain amplitude of high frequency vibration applied to the cutting tool in the process of the movement with a small cutting force, high machining precision and good machining surface quality. Now it has deeped into the strategic development, economic development, social science, technology research and other fields.This article first detailed understanding of the principle of ultrasonic vibration, through the finite element software to simulate the vibration cutting process. Secondly we use the finite element software ANSYS to uncoated tool and a coating tool for modal analysis, the amplitude, loads, the impact of vibration frequency of two kinds of tool wear. Finally we test verification, analysis and optimize the ultrasonic vibration cutting 45 steel cutting parameters, compares the two kinds of cutting tool wear degree, and get the conclusion. Keywords: Ultrasound; Vibration cutting; The finite element analysis 目 录 1 绪论 1 1.1 课题目的及意义 1 1.2 国内外研究发展现状 2 1.2.1 国外振动切削技术的发展与现状 2 1.2.2 国内超声振动切削技术的发展与现状 5 1.3 论文的主要研究内容 6 2 超声振动切削的机理 7 2.1 超声波的基本原理及特点 7 2.2 超声波加工的基本原理 7 2.2.1 超声振动切削原理 7 2.2.2 切削力的影响 10 2.2.3 振幅的影响 12 2.2.4 切削速度的影响 14 3 超声振动切削系统建立 16 3.1.1 换能器 16 3.1.2 变幅杆 17 3.1.3 超声波信号发生器 17 3.1.4 振动切削刀具 18 4 超声振动切削有限元分析软件模拟 19 4.1.1 ANSYS软件的简介 19 4.1.2 模态分析过程 19 4.2 本章小结 22 5 切削实验的进行与研究 23 5.1 切削实验 23 5.1.1 实验设备的选择 23 5.1.2 车床的工作条件 24 5.1.3