拉深模压边圈结构设计及研究.doc

拉深模压边圈结构设计及研究 摘要关键词： Deep drawing die rim structure design and research Abstract: Pressure rim is in deep drawing forming technology, one of the commonly used structure in order to improve the traditional pressure rim at the edge of the voltage stress of the material, this article is to use hydraulic structure than security provides a constant blank-holder force, it is morn better service in the deep drawing forming. Based on the detailed introduction of the structure of blank holder and its stress state and the advantages and disadvantages of common pressure rim, on the basis of was studied under different stress influence on billet, in order to prevent the work blank wrinkling or cracking phenomenon in the engineering, design a kind of hydraulic equipment is used to provide a stable blank-holder force of blank holder device overcomes the traditional deep drawing process of billet deformation due to unstable blank-holder force even pressure rims own damage. Billet in the process of deep drawing forming process of the deformation of the flange part is the main area, so the hydraulic structure design of blank holder device was used to ensure at the edge of the deep drawing process of medium voltage ring pressed blank when the stability of blank-holder force, through the force of the blank to the stress and strain analysis of deep drawing process. Key words: pressure coil, stress and strain, deep drawing mould, hydraulic press 目 录 1绪论 1 1.1压边圈的研究背景 3 1.2拉深模压边圈的应力分析的目的及意义 4 1.3国内外发展情况及研究 4 2拉深过程中毛坯的受力情况及应力应变分析 6 2.1常用压边圈的优缺点 6 2.2使用压边圈的条件 8 3拉深变形过程材料的力学分析 11 4设计新的压边圈 13 4.1液压控制系统工作原理 13 4.2多油缸液压压边装置的设计 14 4.2.1油路设计 14 4.2.2凸缘制件样例分析压边力的影响 15 5液压缸的设计 23 5.1液压缸的主要尺寸 23 5.1.1缸筒的设计 23 5.1.2液压缸的计算 24 5.2活塞杆的设计 25 5.3强度校核 27 5.3.1缸筒壁厚 27 5.3.2活塞杆直径d的校核 28 5.4活塞杆稳定性校核 28 30 7结 论 32 33 致谢 34 1 绪论 拉深成形是通过工作模具对所需要加工的板料施加作用力，从而导致拌料内部的应力状态，发生较为复杂的变化，促进板料向理想方向流动，是一种利用冲压模具和设备将毛坯冲制成形的较复杂的塑性变形过程。因此，在板材的各种冲压成形方式中，拉深成形是一种很重要的成形方式。这是由于板材冲压成形工艺成形效率很高，并且能广泛的运用到大批量生产过程当中，