车用摇手柄支架冲压工艺分析及模具设计.doc

车用摇手柄支架冲压工艺分析及模具设计 摘要简要概述了模具的发展对进工艺分析和工艺方案。落料冲孔设计了套模具上的主要零部件，如：凸模、凹模、凸模固等。模架采用。关键词：tamping Process Analysis for Automobile Shake Handle Bracket and Die Design Abstract： This design provided a brief overview of the importance of die processing and the die development situation of our country. In the design, we make the process analysis and the process scheme selection for the workpiece. By analyzing the advantages and disadvantages of various options and technological rationality, I use the blanking punching compound die and the bending die to complete the production requirements. Designed strictly in standard with the specifications of two sets of main components of the die, such as punch and female die and punch fix board and so on , and the various parts of the part drawing style and sizes were given. Mould base , guide pillar , guide sleeve adopted form of national standard. Based on the above design and calculation, to make a set of meet the requirements of the task mold, and give the mold assembly drawing. Die was designed to conform to the requirements of the actual production, so that the shake handle bracket of mass are produced. Keywords: blanking Blanking and punching bending die  目 录 1 前言 1 1 1.2 我国模具的发展与现状 1 2 冲裁工艺分析 4 2.1 冲裁件的形状和尺寸 4 2.2 冲压件的工艺分析 5 2.3 工艺方案的确定 5 2.4 冲孔合理性计算 5 3 主要设计计算 7 3.1 毛坯尺寸计算 7 3.2 落料冲孔的凸模和凹模尺寸计算 8 3.3 冲裁力计算 11 3.4 冲裁压力机所需总压力计算 12 3.5 初选设备 12 3.6 冲压模具压力中心的计算 13 3.7 冲裁件的排样 14 4 冲裁模具设计 16 4.1 模具的总体设计 16 4.1.1 模具类型的选择 16 4.1.2 定位方式的选择 16 4.1.3 卸料出件方式的选择 16 4.1.4 导向方式的选择 16 4.2 凸模、凹模、凸凹模的设计 16 4.2.1 凹模 16 4.2.2 凸模 18 4.2.3 凸凹模的设计 21 4.3 标准模架 22 4.4 模柄 22 4.5 推件板 23 4.6 导柱和导套 23 4.7 连接与固定零件 23 4.8 模具闭合高度确定 24 5 弯曲工艺设计 25 5.1 弯曲力的计算 25 5.2 弯曲时压力机吨位的确定 25 6 弯曲模具的设计 26 6.1 模具类型选择 26 6.2 定位方式的选择 26 6.3 弯曲模工作部分结构参数确定 26 6.3.1 弯曲凸模的圆角半径 26 6.3..2 弯曲凹模的圆角半径 26 6.3 弯曲凸模和凹模之间的间隙 27 6.4 弯曲凸模和凹模宽度尺寸计算 27 6.5 弯曲凸模 28 6.6 弯曲凹模 29 6.7 弯曲模整体装配图 30 7 总结 31 参考文献 32 致 谢 33 1前言 ～的零件是采用模具加工制成的，模