如何解决常见的七个切粒问题.doc

Solve Seven Common Pelletizing Problems 解决常见的七个切粒问题 John Bell（Scheer Reduction Engineering GmbH） 上海北京顺德（翻译和评述） （上海北京顺德的email：jiazhiliao@263.net，手 评述 这篇文章很棒！ 看到这篇文章，我想起了七个小矮人，人小但是有分量。小小的切粒机，大家都摆弄过，一个简单的机械。对于切粒机，玩不好，你就会手忙脚乱；玩不好你的产品就没有卖相；玩不好，你的造粒粒子在注塑机里下不了料。小小切粒机也有大名堂呢。 翻译 Heres a quick how-to on keeping your pelletizing line churning out quality product. 本文给出了使切粒生产线生产合格产品的速效绝招。 （1） （2） （3） 图（1）Among the most commonly encountered problems in pelletizing are tails (pellet protrusions), which can be resolved by making cutting adjustments.在切粒过程中最常遇到的问题是切粒拖尾（粒子挤拉），这个问题可以通过调整切割系统得到解决。 图（2）Shrink voids are evidence of improper strand tempering, occurring when process water is either too warm or too cold, thus freezing the outer surface of the strand and trapping heat in the core. 收缩空穴表明料条水冷不正确，当冷却水太热或太凉都会有问题，因为这样会将料条外层冻住而在内层留住热量。 图（3）A series of pellets that are attached to each other—often called doubles or zippers—may be caused by too-hot process water temperature or low water flow. 彼此粘连的一系列粒子，常常叫双联或拉链，可能是太热的冷却水温或低的水速造成的。 Plastic pellets are typically aspirin-shaped and produced on a die-face cutter, or right-angle cylinders manufactured on a strand line. Either way, they are the preferred material choice for injection molders, profile extruders, and compounders that reintroduce reclaimed scrap into virgin processes. 塑料切粒具有典型的阿司匹林药片形状，要么是在模面切刀上生产的或者拉条在直角滚刀上制造的。对于注塑成型商、型材挤出商和将回料引入到新料加工体系中的共混商，无论是哪种方法，都是最好的材料选择。 Dozens of pelletizing technologies are available today targeting a host of processes, such as high-output polymerization/finishing lines, dedicated high-output and small-batch custom compounding, concentrate and micro-pellet production, and reclaim. 目前，有十几种切粒技术应用于一堆加工工艺。如，高产率的聚合终端生产线、精致的高产率小批次客户定制共混线、中间体和微切粒生产线以及回收料生产线。 Of these technologies, two stand out for satisfying the broadest range of processor needs: strand pelletizers, which also include automatic strand-management designs; and die-face cutters, which encompass both underwater and water-ri