教学课件SSW-3.ppt

Solid State Welding Instructor: LI Wen-Ya (Ph. D, Asso. Prof.) Shaanxi Key Laboratory of Friction Welding Technologies, School of Materials Science Engineering, Northwestern Polytechnical University Email: liwy@nwpu.edu.cn Tel.:QQReview What conceptions we learn? Surface energy, Fracture energy, Grain boundary energy, Interfacial energy, Adhesion energy Properties affecting adhesion? Large impurities, Deviations from stoichiometry Lecture 3: Fundamentals of Cold Welding P127 Nomenclature [nEu5menklEtFE] Pressure welding Cold welding (CW), cold pressure welding (CPW) Joint configuration/type: Lap Butt Introduction Pressure, Temperature Lecture Notes Modified Time Schedule Introduction COLD WELDING (also known as cold pressure welding) in normal ambient conditions involves the destruction of the surface layers (commonly that is, oxide) of the metallic materials in the weld area. This exposes areas of clean metal surface on the two components to be welded, which must be brought into contact with each other to generate the interatomic forces needed to form a weld. Bonding process Crashed oxide inclusions Examinations of butt-welded joints of aluminum using transmission electron microscopy (TEM) have shown that the common deformation of the material in the weld zone leads to the destruction of the surface (that is, oxide and contaminant). TEM showed these surface layers in the form of numerous minute particles in the joint. The largest of these particles had a diameter of 12 nm. From Wikipedia Cold or contact welding was first recognized as a general materials phenomenon in the 1940s. It was then discovered that two clean, flat surfaces of similar metal would strongly adhere if brought into contact under vacuum. If the original surfaces are sufficiently smooth, attractive van der Waals forces between contact points eventually draw the two pieces completely together In cold welding, pressure is applied to the workpieces through