可插拔微矩形电连接器微动仿真研究-research on micro-motion simulation of pluggable micro-rectangular electrical connector.docxVIP

ABSTRACTElectrical connector is facing to have a strong resistance to variously harsh environment, be portable and convenient to store, while maintaining high reliability and long working lifetime. This is resulted from the requirement of its application field broadening to outer and deeper space, expanding to more complex system, extending to Miniaturization equipment. Micro-rectangular electrical connector is and will be widely used due to its characters of high reliability, small size, light weight and being intensively assembled. Fretting has been recognized as one of the main factors leading to the failure of electrical connector. However, vibration-induced fretting is hardly to avoid. Therefore, research on fretting behavior of electrical connector as to improve its performance has theoretical and engineering significance.Based on the survey about researchers at home and abroad who are engaged in electrical contact and fretting investigations and their achievement, a finite element simulation analysis was did on vibration-induced fretting and for contacts of a certain type of micro-rectangular electrical connector.The male micro-rectangular connector contact is made up of several strands ofberyllium-copper, welded then bumped. A 3-D model was built based on its real dimension, then imported into ABAQUS. With reasonable boundary conditions, material properties and interactions defined and being meshed suitable, the finite element model of the contact pair was obtained.to simulate the mechanics and kinematics performance for twist pin and socket during the fretting process.The present investigation implement the simulation of insertion process between thetwist pin and socket so as to obtain the initial deformation and stress state of this certain mated connector pair, while in many research on fretting, a force or stress was loaded directly on the contact body. Fretting occurs between twist pin and socket when they are mated. Then, the frettin