CrMoV截齿齿体工艺优化.docVIP

摘 要 山东金海纳等离子科技有限公司的科技人员最近正在研发一种截齿的新工艺，设想将截齿齿头和齿体分开，分别用不同的材料，齿头依然用42CrMo，而齿体改用Cr12MoV。Cr12MoV钢具有淬火变形小、淬透性好、耐磨性高等特点，被广泛地用于制造生产批量大、耐磨性要求高、热处理变形量要求小、形状复杂、负荷大的模具。本课题的目的就是探索经过不同热处理工艺处理的Cr12MoV钢X射线衍射分析仪对试样进行成分分析及物相分析，最后将有效数据进行综合分析，得出结论。 结果表明，只有3#试样满足截齿的硬度要求，其他试样的硬度都高于截齿的硬度要求。加热到1000℃的Cr12MoV钢空冷再进行高温回火后会得到回火索氏体，随着回火温度的升高，会发生α的回复及再结晶以及碳化物的聚集球化，这些均使硬度降低。而在保温棉中冷却进行中温回火会得到下贝氏体，进行高温回火得到回火索氏体和珠光体，其硬度高于进行空冷高温回火后的试样。 关键词：截齿；失效；Cr12MoV钢；硬度；热处理 Abstract The workers of Shangdong Haina Plasma Technology Co.Ltd. is developing a new technology of cutter teeth recently, trying to separate cutter teeth to tooth head and body, the tooth head still with 42CrMo steels while the tooth body use Cr12MoV steels. Cr12MoV steels has small quenching deformation,good hardenability, high wear resistance, etc, are widely used in mold manufacturing which has high wear resistance, small heat treatment distortion, complex shape, large load, etc. The purpose of this research is to analyze the performance of Cr12MoV steels which through different heat treatment process, and estimate whether they meet the performance requirements of cutting teeth. This article observe the microstructure of the metallographic specimens by microscope ,have a hardness testing on metallographic specimen through the micro-hardness tester. Metallographic specimen by means of electron probe and X-ray diffraction analyzer on the sample composition analysis and phase analysis, We can analyze the valid data for overall and draw the conclusion at last. The results show that only 3#sample meets the requirements of the hardness of cutter tooth and other samples hardness is higher than the hardness of requirements. Cr12MoV steels heated to 1000℃ air cooling to get tempered sorbite after high temperature tempering, with the tempering temperature increases, the α phase will happen revert and recrystallize, and the carbide will aggregate and spheroidize, which lower the hardness. And cooling in the heat insulation cotton under medium t