预混悬臂搅拌轴联接的分析与设计-analysis and design of premixing cantilever mixing shaft connection.docxVIP

AbstractCantilevered agitator shaft is the key component in pre-mixing equipment. A variety of agitator shafts need to be installed on one pre-mixer due to the particularity of mixing materials and the different containers. Because of the complex stirring conditions and the long cantilevers, a reliable and convenient connection way for assembly and disassembly of the cantilevered agitator shafts is demanded. This thesis presents a research into the contact pressure, stress distribution and torque transmission capacity of the connection by tapered interference fit (TIF).A geometry model of tapered connection is built for torque transmission by friction. Without considering the implementation method of interference, and based on the geometry model, the influences of the geometric factors (such as cone angle, etc.) are analyzed for the frictional torque capacity. Besides, the connection structure is conducted by flange.The related parameters of agitator shafts TIF connections are calculated and analyzed. For the determined geometry size, the research on the non-hydraulic tapered interference fit with flange is conducted based on the theories of cylindrical interference fit. Under the circumstances of certain margin of interference, changing trends of the contact pressure along the axis and its relationship with the torque capacity are calculated. Also, the influences of different cone angle for on-site installation and uninstallation are analyzed, and the half cone angle is selected as well as the interference, which is suitable for on-site installation. Accordingly, the results are compared with the simulation ones by different means (offset, force or displacement load) for interference through the application of ANSYS workbench.By the finite element software, a series of simulations are carried out to the connection bearing mixing torque, dynamic load, combined bending moment by the horizontal radial force, and impact load. The results show that the connection is rel