基于硬铣削的多信号监测试验分析-experimental analysis of multi-signal monitoring based on hard milling.docxVIP

AbstractAtpresent,amajorityofthepartsmanufacturedinthemold,aerospaceandautomotivesectorneedtobehardenedtoHRC55above,andgenerallyacertaindegreeofdeformationhashappenedafterquenching.Thenitneedfurtherprocessingcorrection.Usuallythiskindofhardenedsteelcanonlybefitforgrinding.Withthedevelopmentofthemodernprocessingtechnologyandtheadventofthesuperhardcuttingtoolmaterials,ithasbecomepossiblethatthenewmachiningmethodsaboutmillinginsteadofgrindingandmillinginsteadofEDM（ElectricalDischargeMachining）areusedforefficientandeconomicalmilling,andthemethodshavemadesignificanteconomicbenefitsinproduction.HardmillingmeansmillingthesteelofwhosehardnessisoverHRC56orstrengthRmisover2000Newtonpersquaremillimeter.Sonotonlythemachiningcyclebecomemuchshorter,butalsothemachiningqualityhasbeenguaranteedreliably.Atthesametime,thehardmillinghassomeadvantagessuchasreducingthemicro-structuralchangesoftheworkpiece,nonesignificantincreaseofthesurfacemicrohardnessandimprovingthefatiguestrength.Whilethehardmillingalsohasobviousdisadvantages,namelythetoollifedecreasesdramatically,andtheriskofwearandfracturebecomelarger.Therefore,itisparticularlyimportanttodomulti-signalmonitoringandanalysisonthemachiningprocessofthehardmillingandtocontrolthestateoftheprocessingreal-timely.Sothetoolcanbechangedinatimelymannertoavoidaffectingtheaccuracyoftheworkpieceandevenirreparabledamage.Thisarticleincludesaseriesoftestandresearchworkwhichfocusonthehardmilling.Firstly,asetofsignalacquisitionsystembasedonvirtualinstrumentisusedtocellecttheacousticemiision,vibrationandtemperaturesignalduringthehardmillingprocessofthehardnedsteel.Thenthesignalisprocessedwiththewavelettransform,waveletpackettransformandhilberttransformmethodsinordertoextractsomelawswhichcanreflecttheprocesscharacteristicsofthehardmilling.sothelawsareusedforoptimizingtheprocessparametersandassuringthemachiningquality.Inthispaper,twodifferentkindsofworkpiecematerial,namelyT10AandCr12MoV,areselected,andeachkindofworkpiecematerialincludeshardnessofHRC57andH