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The “Cut-and-Cover” and “Cover-
and-Cut” Techniques in Highway
Engineering
A. Mouratidis
Professor of Highway Engineering, Aristotle University of Thessaloniki
Email: tasos@hermes.civil.auth.gr
ABSTRACT
The “Cut and Cover” and “Cover and Cut” methods are advanced engineering techniques for
tunnel construction in urban and interurban areas. Initially meant for subway tunneling, the “Cut
and Cover” method has been lately adopted in motorway projects to deal with small -depth road
tunnels and local environmental constraints. The main concept of the method consists of full -
length or sequential excavation along the road segment and subsequent construction of the tunnel
bore. Following drainage and waterproofing measures, backfilling requires a well -monitored
construction process, adequately defined in terms of equipment and quality control. Environmental
issues, such as planting and seeding, constitute the final stage, complemented, eventually, by
reconstruction of the secondary road network upslope .
The “Cover and Cut” method for tunnel construction was originally developed for urban
subway structures where the least possible disruption of traffic is required. In motorway
construction projects, road designers prescribe the method for underground structures to efficiently
face major issues of instability. At a first stage, a shallow excavation and grading is performed,
followed by the construction of a sub-soil concrete “vaul
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