Golf车型侧面件注塑工艺分析及模具设计.doc

毕 业 论 文 专 业： 机械设计制造及其自动化 Golf车型侧面组件注塑工艺分析及模具设计 The Mold Flow Analyse and Injection Mold Design of Golf Car Side Plastic Parts 摘要 注塑模具在社会生产和科技发展中不可小觑，对于机械专业毕业生来说，能够认识并设计注塑模具对其今后的职业生涯起着很大的推动作用。 本文以Golf车型侧盖的模具设计、工艺参数分析为例，灵活运用现代化制造领域先进的CAD/CAE软件，首先通过测绘得到塑件的结构尺寸，并据此用UG进行三维建模；然后将数字化的三维模型导入到模流分析软件当中做出最佳浇口分析，结合塑件的使用要求最终确立进浇方式，并根据浇口类型在分析软件中建立流道的模型；根据流道的模型确立模具的总体框架和开合模过程，并在不断地模流分析和模具设计与修改中得到模具的最佳方案。 本文主要根据毕业设计的过程，详细介绍了每一个环节的设计要点，需要达到的技术要求，以及作者根据此次毕业设计具体情况选择的参数，并对所做的软件分析结果进行了诠释。 关键词：注塑模；结构设计；模流分析；CAD/CAE Abstract Injection mould usually plays quite a decisive role in modern social production and the development of science.To the graduates majoring in Mechanical,A good knowledge about mould design will impetus his career life. This paper takes the injection mould design of the side cap of the Golf car as an example,with the flexible use of softwares of both CAD and CAE in the modern manufacture field,I make it in accordance with the order as follows.Firstly,get the measurement and structure of the plastic part by surveying and drawing and complete three-dimensional modeling by UG NX 6.0 on the basis of it.Secondly,lead the digital model into the mold flow analysis software,to get the best gate analysis. The analytic result with the operating requirement will finally make sure the pouring method.Establish the channel model by the gate type.Then,establish the overall framework of injection mould by channel model.Finally,get the best scheme by the recycling analysis-and-modification process. Based on the process of designing,the paper tells in details the key point of each part of the design,the technological standard needed and the authors option when faced on the task.At the same time,I give the explanation of each analysis result made by softwares. Key Words:Injection mould; Structure Design;Mold flow analysis; CAD/CAE 目 录 第1章 绪论 - 1 - 1.1注塑模的发展趋势 - 1 - 1.2本课题的意义 - 2 - 1.3毕业设计的任务和流程安排 - 2 - 1.4任务流程图 - 3 - 第2章 设计前的准备工作 - 4 - 2.1塑件的测绘和三维建模 - 4 - 2.2 塑件的材料分析 - 4 - 2.2.1 常