Maintenance and Reliability-May 6 - Bradley Bradley维修和可靠性五月六日-布拉德利布拉德利.pptVIP

Maintenance and Reliability Ross L. Fink Maintenance All activities involved in keeping a system’s equipment in working order Reliability The probability that a machine part or product will function properly for a specified time under stated conditions System Reliability - Components in Series System Reliability Rs=R1*R2*R3*…*Rn Where, Rs = System reliability Ri= reliability of component i Reliability Tactics improving individual components providing redundancy Redundancy The use of components in parallel to raise reliabilities Example, what is the effective reliability of two components used in parallel with reliability of .90? =.90 + (1-.90)*.90)=.99 Mean Time Between Failures (MTBF) FR(N) = number of failures during a period of time MTBF=1/FR(N) Maintenance Preventive Maintenance A plan that involves routine inspections, servicing, and keeping facilities in good repair to prevent failure Breakdown Maintenance Remedial maintenance that occurs when equipment fails and must be repaired on an emergency or priority basis Total Productive Maintenance TQM applied to Maintenance Components Predictive maintenance Cleaning the machines Creating standards on the equipment for cleaning, lubrication, and daily checks Collecting data on downtime Creating equipment improvement teams Creating TPM area coordinators * * Average Reliability of all Components (Percent) Reliability of the System (Percent) 100 80 60 40 20 0 100 99 98 97 96 n=1 n=10 n=50 n=100 n=200 n=300 n=400