桥式起重机减速机漏油故障的研究分析-research and analysis on oil leakage fault of reducer of bridge crane.docxVIP

西华 西华大学硕士学位论文 桥式 桥式起重机减速机漏油故障的分析研究 摘 要 随着中国经济规模的不断扩大，起重机械行业也进入了一个快速发展的时代。目前， 在港口、工厂、交通运输以及建筑行业之间，经常可以看到起重机械的身影。没有起重 机械，许多工作不可能及时完成。起重机在运行过程中，常常伴随着减速机漏油故障， 因此研究起重机减速机漏油故障有着极其重要的意义。 桥式起重机的减速机漏油故障很难避免，因此，我们要尽量减少减速机漏油故障， 能及时发现并加以排除，防止事故发生。要达到上述要求，必须对减速机漏油故障进行 分析研究。 本文正是根据这种现实情况，对减速机的漏油故障原因进行了逐个分析判断，给出 了解决方案和意见。利用 ANSYS、Pro/E 等软件，对轴端密封的改进进行了分析研究。 减少减速机漏油故障的发生，可以提高减速机使用寿命，并能在一定程度上保证起重机 械的安全稳定运行。 通过对现场减速机漏油问题的分析研究，制定了以三级点检为核心的设备点检管理 体系。结合现场设备管理水平，对现场操作人员、检修维护人员及有关技术人员提出一 些要求，从管理角度去减少或避免减速机漏油故障的发生。同时，希望引起人们对作为 特种设备的起重机械，有足够的重视。 此外，针对减速机产品的漏油故障，其他行业也会出现，本文对其他行业相关人员 有一定的借鉴作用。对于桥式起重机减速机漏油问题的处理方式很多，真正使其落到实 处的较全面公开研究报导较少。因此，本课题在理论运用和实际结合方面都有一定价值。 关键词：桥式起重机；减速机；漏油故障；设备点检 I Abstract With the continuous expansion of Chinas economy, the hoisting machinery line has entered a rapid development era. At present, in the port, factory, transport and construction industry, we can often see the figures of hoisting machinery. Without them, a lot of work cannot be completed in time. When the cranes in operation, they often have a problem of oil leakage of the reducers, so researching crane reducers’ oil leakage has important significance. It’s very difficult to avoid the reducers’ oil leakage of bridge cranes, we need to study how to reduce the reducer oil’ leakage, and find out timely and exclude it to avoid accidents. To meet the requirements above, we analyzed the reducers’ oil leakage. This article is based on this reality. We analyzed the oil leakage one by one, and gave the solution and suggestions. With the ANSYS, Pro/E software, we also researched the sealing improvement. By reducing the reducer leakage, we can improve the service life of cranes. To some extent, the safe and stable operation of hoisting machinery can be also guaranteed. Through on-site research on reducers’ oil leakage issues, Formulated a three point inspection as the core equipment inspection management system. Combined with field equipment management level，we put forward some demands to on-site