切削gh4169的相关机理及高效切削技术的基础分析-relevant mechanism of cutting gh 4169 and basic analysis of efficient cutting technology.docx

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2018-07-28 发布于上海
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切削gh4169的相关机理及高效切削技术的基础分析-relevant mechanism of cutting gh 4169 and basic analysis of efficient cutting technology.docx

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切削gh4169的相关机理及高效切削技术的基础分析-relevant mechanism of cutting gh 4169 and basic analysis of efficient cutting technology

削技术有助于合理选择切削用量，减小表面粗糙度值，提高切削加工效率，符合高效切削技术的发展趋势。关键词：镍基高温合金GH4169；切削变形机理；锯齿形切屑；刀具磨损机理；恒温切削AbstractNickel-basesuperalloyGH4169iscommonlyusedtoproduceaerospaceenginesandgasturbinewheel,bladesandotherheat-resistantparts,duetoitshighstrength,highstabilityandanti-fatiguepropertiesathightemperature.Withtherapiddevelopmentofthedomesticpowerindustry,large-scalepowerstationshavebeenestablished,andthedemandofgasturbineisincreasing.However,thepoormachinabilityofGH4169,whichisrepresentedbythespeciallawinchipformation,cuttingforce,cuttingtemperatureandtoolwearinmachiningGH4169,leadstolowcuttingefficiencyandrestrictingitswideapplicationseverely.Thehigh-efficiencycuttingtechnologyofNickel-basesuperalloyGH4169isoneoftheurgentproblemsintodaysmanufacturing.Therefore,theresearchonhigh-efficiencycuttingtechnologyofGH4169anditsrelatedmechanismhavetheoreticalsignificanceandwideapplicationvalue.Thechipformationprocesswasstudiedbygettingchiproot.Withtheresearchesoftheformationofbuilt-up-edge(BUE)anditseffectsonchipformation,thecuttingdeformationmechanismwasstudied.Theopinionthatserratedchipformationprocessincludesthreestages(primary,transition,andthelaststage)wasproposed.Inthecuttingprocess,theshearplanechangedinto‘shearbody’withthedecreasingoftheshearangle.Theserratedchipgeneratedunderthecombinedactionoffractureandadiabaticshear.Themodelinvolvingdeformationofshearbandbasedonthegeometrycharacteristicofserratedchipwasestablished.Theeffectsofcuttingparametersonthegeometrycharacteristicofserratedchipwerealsostudiedatlast.TheTiAlNcoatingandfavorabletoolgeometrywerechosenthroughcuttingexperimentsandFEMintermsoftoolmaterial,cuttingforce,cuttingtemperature,toolgeometryandtoollife.Thephysicprocessoftoolmaterialpeelingofffromtoolsubstratewasstudiedthoughobservingtoolwearmorphologyanditsfeaturesanalysis,andthetoolwearmechanisminmachiningGH4169wasrevealed.InmachiningGH4169usingPVD-filmcarbidetool,theBUEeasilygeneratedatlowcuttingspeedanditsfallingoffcausestoolchipping.Whencuttingspeedincreased,toolsubs