深孔钻床关键件动态性能研究与结构拓扑优化-research on dynamic performance and structural topology optimization of key parts of deep hole drilling machine.docxVIP
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深孔钻床关键件动态性能研究与结构拓扑优化-research on dynamic performance and structural topology optimization of key parts of deep hole drilling machine
Dynamic Performance Analysis and Topology Optimization of the Key Parts of Deep Hole Drilling Machine Tools
Author:Zhang Hong-bo
Tutor:Bo Rui-feng
Abstract
The deep hole machine tools play an important role, as one of the major processing equipments of deep hole processing. Its processing performance and accuracy have profound impact on the quality of hole machining. However, its safety factor is too conservative because that the key parts of the deep hole machine tools are designed with experience or followed the traditional methods or imitated foreign products. The results are that the volume of part is heavy and structure design is not reasonable. So it directly affects their dynamic characteristics and static characteristics. And there is a direct impact on the stability of the machining accuracy and precision. In recent years, to obtain a good result, topology optimization methods are introduced into the design and improvement of the machine tools by many scholars. But it is less used in deep hole machine tools. So the topology optimization technology for deep hole machine tools research has important significance and application value.
In the article, the spindle box and machine bed of Z8016 are performed modal analysis and structural optimization design based on FEA and topology optimization as research objects. Before analyzing, first modifying the modal in the UG, then the model is imported to the HyperWorks software in IGES type. The lower modes and the corresponding vibration shape diagram of spindle box and machine bed are obtained through modal analysis. The topology optimization models are established based on variable density method. The optimal distributions of structural material of spindle box and machine bed are obtained. Depending on the optimization results and lower vibration
shape diagram, the models of spindle box and machine bed are redesigned. The first-order natural frequency of new structure of spindle box is improved by 9.69%, the ma
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