深孔加工钻削温度分析及虚拟测温仪器的设计-temperature analysis of deep hole drilling and design of virtual temperature measuring instrument.docxVIP

中北大学学位论文 中北大学学位论文 深孔加工钻削温度研究及虚拟测温仪器的设计 摘 要 随着现代制造业的快速发展，深孔加工技术在机械加工中的应用越来越广泛。由于 深孔加工的特点，大量切削热难以发散，致使切削区域钻削温度较高。钻削温度过高时 不仅会加剧刀具的磨损速度，限制生产率，还会影响刀具工件的性能、加工表面质量等， 降低加工精度。由此可知深孔加工钻削温度的研究对于切削机理的分析及实际生产均具 有重要意义。 本课题以深孔加工钻削温度为对象，通过理论分析、仿真模拟、建立测温系统等手 段对其进行研究。文章从理论角度解释了切削热和切削温度的来源，分析了深孔钻削过 程中切削温度的影响因素及切削温度对深孔加工过程中各相关因素的反影响，介绍了机 械加工中切削温度的测试技术。利用DEFORM-3D有限元软件模拟了多刃错齿BTA钻、 枪钻、深孔麻花钻三种深孔刀具的钻削过程，并分组设定不同钻削参数。观察仿真模拟 得到的不同种深孔钻头的温度场分布情况，总结转速、进给量及其他钻削条件对钻削温 度的影响规律；分析对比刀具磨损图，找出钻削温度与刀具磨损之间的关联。基于 LabVIEW软件平台构建了一种用于深孔加工钻削温度测试的虚拟仪器。该虚拟仪器结合 数据采集卡、热电偶、信号放大器即可实现钻削温度的动态测试。该数据采集及处理虚 拟仪器包括测试信息输入、数据采集、钻削温度经验公式、正交实验、数据查询分析和 热电偶标定六个模块，具有显示图形及数字、存储数据、处理数据等功能。本课题为深 孔加工中钻削温度及其测量方式的进一步研究可以提供一定参考价值。 关键词：深孔加工，钻削温度，DEFORM-3D仿真模拟，LabVIEW，虚拟仪器 The Research on Drilling Temperature in Deep Hole Processing and Design of Virtual Temperature Measuring Instrument Zhu Hongxia, Shen Xingquan ABSTRACT With the fast development of modern manufacturing industry, deep hole processing technology is applied more widely. Because of the characteristics of deep hole processing, a large number of cutting heat is difficult to diverge, resulting in higher drilling temperature in the cutting zone. Higher drilling temperature will not only exacerbate the wear rate of the tool, then limit productivity, but also affect the performance of the tool workpiece, machined surface’quality and reduce machining accuracy. Therefore, the study of drilling temperature in deep hole processing is important for the analysis of the cutting mechanism and the actual production. With drilling temperature in deep hole processing as the object of the research, theoretical analysis, simulation, establishing measurement system and other means are taken as the study ways. The article describes the source of cutting heat and cutting temperature in the aspect of theory. It analyzes the factors which affect cutting temperature in the drilling process, and the anti-impact that cutting temperature has on the relevant factors in the processing. It summarizes tes