深孔加工用镗杆减振性能的分析-analysis of vibration damping performance of boring bar for deep hole machining.docxVIP

哈尔滨理工大学工学硕士学位论文 哈尔滨理工大学工学硕士学位论文 I I 深孔加工用镗杆减振性能的研究 摘 要 随着现在科技的高速发展，对机械加工的要求也就越来越高。我国关于深 孔加工减振技术的研究，远落后于发达国家。大长径比镗杆作为主要深孔加工 工具，直接影响深孔加工技术的发展。而导致大长径比镗杆技术研究进展缓慢 的一个重要原因就是，对影响其振动的主要参数了解不足。从这个问题出发， 本文将研究影响大长径比镗杆振动的主要因素。 首先，本文以细长杆代替镗杆进行模态仿真，得到各阶模态及所对应的最 大变形区域。又对其进行频响分析，得到镗杆最大振幅发生在基频下。根据基 频下的振型，在相应位置处添加动力吸振器，并建立理论模型，计算出最佳阻 尼比和最佳频率比。 其次，根据悬臂梁的挠度理论，分析镗杆空腔直径及长度对镗杆振动的影 响，最终确定本文研究的镗杆空腔直径及长度，并根据减振镗杆理论模型中所 求的参数，求出镗杆吸振器中各参数的值，并对所求的参数进行优化。 第三，采用有限元仿真的方法，建立镗杆吸振器主要参数与镗杆振动的联 系，并仿真分析吸振器主要参数对镗杆振动影响规律，及进行实验来验证以上 仿真的正确性。 第四，建立在实际加工中切削参数与镗杆受力的联系，并采用有限元仿真 在实际加工中镗杆受力与镗杆振动的关系，用于研究切削参数对镗杆振动的影 响规律，并对以上仿真内容进行实验来验证分析的正确性。 关键词 减振镗杆；动力学分析；动力吸振器；切削参数 II II The Research of Vibration Damping Capability of Boring Bar for Deep Processing Abstract With the rapid development of modern science and technology, the demand for mechanical processing is becoming higher and higher. While in China, the technology of vibration reduction for processing of deep hole is far lagging behind developed countries. The boring bar of large ratio of length to diameter as the main machining tools of deep hole will direct the development of the technology of deep hole machining. One of the reasons of research progress in technology of boring bar of large length to diameter ratio slowly is insufficient understanding to the main parameters affect vibration. Starting from this issue, this paper will study the main factors affect vibration of large length to diameter ratio of boring bar. Firstly, this article has conducted the modal analysis which based on the slender cantilever bar instead of boring bar, then got all order resonance frequency which happened under great deformation position, and completed the vibration simulation analysis, then get the longest overhanging place which have major amplitude occurred in the fundamental frequency. According to the fundamental frequency of the vibration mode, I add a dynamic absorber in the longest overhanging place, and establish theoretical model, then get several important factors wh