原创力文档天然气集输系统压力容器角焊缝裂纹检测技术分析-analysis of crack detection technology for fillet weld of pressure vessel in natural gas gathering and transportation system.docxVIP
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天然气集输系统压力容器角焊缝裂纹检测技术分析-analysis of crack detection technology for fillet weld of pressure vessel in natural gas gathering and transportation system
AbstractMateriallikeoilandnaturalgasistransportthroughthepipelinewithpressureintheoilindustry,sothenaturalgasgatheringandtransportationsystemareequippedwithboosterstations.Aancillarypressurevesselisusuallyweldedtotheoutputofcompressorsorthesinkdepartmentofpipelinetoreducetheimpactofpulsatingpressuretopipelinefollowedup,whichisgeneratedwhencompressorswork.Pressurevesselworksundertheconditionofunevenforce,thusitispronetocrackdefects.Ifthecrackisnotdetectedeffectively,spillaccidentistobehappened,whichwillaffectsproductionsafetyseriously.Inthedomestic,traditionalnon-destructivetestingmethods(NDT)suchasultrasonic,magneticparticle,penetranttestingandsoonareappliedtodetectfilletweldcracksinpressurevessels.However,therearesomedefectsundetectedinactualfieldtestingsometimesduetoparticularityoffilletweldandlimitationoftraditionalNDTmethods,whichleadtotheaccidentofleakfinally.SoitismostsignificanttoproposeanefficientNDTprogramforthedetectionoffilletweldcracksinpressurevessels.Atfirst,theformandcharacteristicsofthefilletweldcrackinthepressurevesselareanalyzed.Aseriesofreasonforcracksaresummarizedaccordingtocomprehendingthedetectedobjectandtheworkingconditions.ANDTprogrambasedonultrasonicphasedarraytechnologyisdevelopedaccordingtoactualdetectionrequirementsandreferencetodomesticandinternationalNDTtechnology.Parametersappliedinthedetectionprocessareconfirmedbyanalyzingthestructuralcharacteristicsoffilletweld.Structuralsizeofthearrayprobeisdesigned.Apre-processinganalogcircuitfordetectionsignalisbuilt.Thefunctionoftime-delayisrealizedapplyingtotheFPGAtechnology,whichisanimportantfunctionforthecontrollingofultrasonicphasedarraytestingandensurestherealizationofultrasonicphasedarrayelectronicfocusfunction.ThedevelopingplatformofLabVIEWisappliedtodesignanalysissoftwareonhostcomputerofthedetectionsystem.Theanalysissoftwareisusedtotheprocessinganddisplayofthedetectioninformationreceivedfromreceivermodule.Inthedesignofdetectionsignaltransceivermodule,functionofnanosecondtimedelayiscomplet
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