微细铣削及微刀具关键技术的分析-analysis of key technologies of micro milling and micro cutting tools.docx
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微细铣削及微刀具关键技术的分析-analysis of key technologies of micro milling and micro cutting tools
的磨损机理及径向跳动对刀具磨损的影响。通过对微刀具进行氧化分析得出:刀尖区域与氧发生了氧化反应,证明刀尖处有局部高温产生。微刀具的损伤机理表现为粘结磨损、磨料磨损、刀尖破损。建立了径向跳动对微铣刀磨损影响的理论模型,动态模拟径向跳动对刀具力学性能及刀具磨损的影响,通过实验验证其有效性。研究结果表明:径向跳动量对微铣刀磨损影响较大,相对较小的刀具轴线与主轴轴线间的偏转角,将引起刀具较高切削力、等效应力及刀具磨损量。为减小刀具磨损应采用垂直于切削刃方向装卡刀具,同时尽可能使刀具轴线与主轴轴线重合。关键词:微细铣削加工;微铣刀;温度场;毛刺;磨损机理AbstractAbstractInrecentyears,withtherapiddevelopmentofmicro/nanotechnology,thedevelopmentandmanufacturingofhighlyaccurateandminiaturizedcomponentswithcomplexshapehaspotentialinwidespreadapplicationinsuchfieldsasnationaldefense,aerospace,biologicalandmedicaltreatment,automotiveelectronics,andcommunicationsystems.Micro-millingtechnologyfeaturinghighprocessingefficiencyanddiverseinprocessingmaterialischaracterizedbyfabricatingcomplexrealthree-dimensional3D.Meanwhile,ithastheadvantageoflowprocessingcostandhighflexibility.Uptonow,themicro-millingtechnologyhasincreasinglyplayedanimportantroleinmanufacturingallthesemicroproducts.Duetoshrinkingofcuttingtoolanditscuttingparameters,micro-millingisdifferentfromtraditionalmachininginmicroscaleeffect,suchastemperaturedistribution,easywearoutofcuttingtool,lowremovalrate,poorqualityofsurfaceprocessingandhardburrelimination,whichseriouslyrestrictthemicro-millingtechnologyapplicationsintheprocessingofmicroproducts.Inviewoftheabovequestions,keytechnologiessuchastemperaturefielddistribution,burrcontrol,micro-cutterwearandeffecttocuttingtoolrun-outhavebeeninvestagedinthispaper.Thedetailedcontentsofthisthesiscontain:Thestudyofmicro-millingtemperaturefieldissignificantinreducingtoolwear,improvingmachiningaccuracyandsurfacequality.Inthispaper,thetemperaturedistributionofthemicro-end-millingprocesshasbeeninvestigatedbynumericalsimulationsapproach.Micro-end-millingprocessesaremodeledbythethree-dimensionalfiniteelementmethodcouplingthermal–mechanicaleffects.Thetemperaturefieldisanalysisedduringmicro-millingprocess.Theeffectofvarioustooledgeradii,spindlespeed,feedrate,depthofcutoncuttingtemperaturedistributionduringmicro-end-millingprocessareinvestigated.Thesimulationresu
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