板坯连铸结晶器内流场和温度场的研究-机械设计及理论专业论文.docxVIP

万方数据 万方数据 摘 要 在板坯连铸过程中，钢液在结晶器内的行为对铸坯品质有决定性的影 响。由于进入结晶器的高温钢液具有较大的动能，所以对卷渣、凝固传热、 结晶器内的温度场分布、凝固壳厚度分布都有重要影响，从而最终影响到 铸坯质量。用数值模拟的方法对连铸结晶器内钢液的流动和传热过程进行 研究是近年来该学科发展的前沿领域，其主要目的是掌握结晶器内钢液流 动的规律和凝固壳分布情况，为工业生产控制、结晶器设计提供可靠的理 论依据。 本文利用某钢厂的生产技术参数并查阅了大量文献资料，对结晶器内 钢液的速度场和温度场进行分析。本文研究的主要内容如下： (1)建立流场和温度场数值模拟的数学模型，给出钢液流动、传热的控 制方程，依据现场工艺参数确定模拟的边界条件和物性参数。 (2)运用非线性有限元分析软件Marc进行仿真计算，得出稳定浇铸状态 下结晶器内铸坯的温度分布，分析了结晶器内凝固壳的厚度分布，考虑主 要工艺参数对温度场的影响，分别计算了不同拉速和不同浇铸温度下铸坯 表面温度的变化，以及对凝固壳厚度的影响。 (3)考虑结晶器内凝固坯壳的影响，运用流体分析软件Fluent进行计算， 模拟稳定浇铸状态下结晶器内钢液的流场分布；在不同拉速和不同浸入深 度条件下，分别模拟了结晶器内钢液流场的分布，分析主要浇铸工艺参数 对流场的影响。 合理的流场有利于结晶器内钢液夹渣的上浮，合理的温度场能改善结 晶器内部传热进而改善铸坯的内部质量，因而研究结晶器内流场和温度场 具有一定的实际意义，对提高铸坯质量有重要作用。 关键词 板坯连铸；凝固坯壳；流场；温度场；数值模拟 Abstract In the process of slab continuous casting, the behaviors of the steel fluid in the mold play a decisive role in slab quality. The powder entrapment, solidification, heat transfer, temperature distribution and the solidification shell thickness are all greatly affected by the high-temperature steel fluid that has a quite large kinetic energy, when it entered the mold. In recent years, the numerical simulation research has developed into a frontier fields on the process of steel fluid flow and heat transfer in mold.It aims at having a good command of the rules of the steel fluid flow in mold and the distribution of the solidification shell, so as to provide a solid theoretical basis for the industrial production control and the mold design. Making use of the technological parameters adaped in practice and referring a large amount of reference document data, the speed field and the temperature field are analyzed in this paper. The main contents of the paper are as below: (1)A numerical simulation mathematic model for the speed field and the temperature field was set up. The governing equations for fluid flow, heart transfer of the slab were stated. According to the technique parameters, the boundary condition and material property parameters for the simulation were gained. The nonlinear