高压水射流切割系统关键技术研究-机械电子工程专业论文.docxVIP

华 华 中 科 技 大 学 硕 士 学 位 论 文 II II Abstract Waterjet cutting is a cold cutting method, which has no heat influence on the workpiece and doesn’t result in poisonous substance. Therefore, it does not affect the structural properties of the material and has a promising prospect of application. Based on the development of water hydraulic technology, a high pressure waterjet cutting system was designed in this paper, whose sole work medium is tap water. Further research on the key technical problems was done when the system was built. A general review of the current development and application of the waterjet cutting technology is given in this paper. Based on the analysis and comparison of different jet types, the structure of the system and cutting mode, the structural scheme is determined. The stability of pressure as well as flowrate was simulated with AMESim software. A double-acting hydraulic intensifier was designed, which is one of the key components in the cutting system. The kinematics model of the intensifier was built and the numerical solutions were gained with the aid of the MATLAB software. The maximum velocity of the intensifier piston is 9.9m/s and the stable velocity is 0.2m/s. A closely tilting externally pressurized sleeve is adopted in the high pressure reciprocating sealing and its performance is examined by the numerical solving of a differential equation. The flow fields of different types of the pure waterjet cutting nozzles and abrasive waterjet cutting heads were simulated based on FLUENT software. The influence of a pure waterjet cutting head’s structure parameters on the water jet was also researched by FLUENT software. Research on erosion wear was done based on the erosion wear tests of pipe material X80. It is found that the erosion wear masses increase when the flowing speed of water and erosive time increase. However, the increment of erosion wear masses reduces significantly after the flowing velocity exceeds a certain value. Keywords: Wat