基于cae的注塑模开发技术研究-材料工程专业论文.docxVIP

上海交通大学硕士学位论文中文摘要 上海交通大学硕士学位论文 中文摘要 应用成熟的 CAE 分析软件 Moldflow 的强大网格处理工具，建立了制件、 模具流道系统和模具冷却系统的有限元模型。凭借设计者丰富的经验， 借助于 CAE 软件预分析，制定出不同浇口位置和冷却系统设计方案，并 对不同设计方案进行 CAE 流变、冷却和翘曲分析，模拟熔融体在型腔中 的填充、保压、冷却情况，准确预测了制件成型过程中的应力分布、收 缩和翘曲变形等情况，通过对分析结果的比较分析确定了最佳的成型方 案。阐述了基于 CAE 的模具浇口及模具冷却系统的优化设计方法。 运用基于 CAE 技术的注塑工艺参数优化配置和注射工艺方案设计的 思想，应用正交试验设计方法对工艺参数进行 CAE 仿真正交试验，优化 注塑工艺参数，并通过注塑机试模和三坐标测量机的检测分析的方法， 验证了 CAE 模拟成型的准确性，并验证了运用正交试验设计所获得的最 佳工艺参数组合在实际成型中的效果。 利用成熟 CAE 软件的优势，在设计前就把产品设计、模具设计、试 验综合全面考虑，大大减少因设计不合理而造成的时间延误，增加设计 的可信度，达到避免设计缺陷，缩短开发周期的目的。 关键词 CAE，注塑工艺，注塑模具，优化设计 上海交通大学硕士学位论文英文摘要 上海交通大学硕士学位论文 英文摘要 CAE-BASED RESEARCH OF DEVELOPMENT TECHNOLOGY FOR INJECTION MOLD ABSTRACT Along with the increasing of plastics species and the improvement of the function, plastics are already widely used in the agriculture, packing, transportation, instrument, correspondence, light industry and home appliances etc. Plastic injection molding is used more and more extensively because it can mould products with complex shape and precise size in once. However the traditional method of designing injection molding mainly depends on experience to test and adjust molding. It leads to not only a great waste of manpower and end material, but also a delay of development cycle. Whether a merchandise can take a large part of the market depends largely on its development cycle today because of the intensively competition today. The injection mould CAE can analyze and simulate the molding process in computer and forecast the disadvantages of the design before the injection moulds are made. This simplifies the conventional means of testing moulds repeatedly and repairing moulds on the injecting molding machine. Compared with the traditional design way of the injection moulds, CAE can increase the productivity, get good quality of moulds and parts, reduce cost and lessen labor intensity, and it will play a tremendous role in plastic industry. In this paper，theory of flow simulation，packing simulation，cooling simulati