基于ansys的大型旋转填料床研发-动力工程及工程热物理专业论文.docxVIP

青岛科技大学学位论文 青岛科技大学学位论文 基于 基于 ANSYS 的大型旋转填料床研发 万方数据 万方数据 万方数据 万方数据 基于 ANSYS 的大型旋转填料床研发 摘 要 旋转填料床作为高效的传质设备，具有体积小、效率高的特点，但在设备 工业化放大时转轴上存在较大应力，导致设备的连续运行稳定性较差，无法满 足工业化应用的要求。本文通过 ANSYS 对转子进行瞬态分析，分析了转子应 力和形变的分布，总结出转子在不同结构不同操作参数下的应力形变分布规律， 提出了旋转填料床适合工业化放大的结构方案，并设计了两种适合放大的旋转 填料床。 本文首先通过 ANSYS 对转子的瞬态模拟，研究了支撑类型、转子直径、 转速、持液量对转子应力和变形分布的影响，根据模拟结果提出了结构优化方 案。然后设计了一台转子直径 1000mm 的旋转填料床，采用两端支撑的转子结 构，气体处理量为 1130m3/h；一台转子直径 1500mm 的旋转填料床，采用支座 支撑的转子结构，气体处理量为 3260m3/h。对每一种旋转填料床分别设计了转 轴、气液进出口管、转子、筒体、液体分布器，对转轴和转子进行了强度校核， 并计算了旋转填料床运行需要的功率。 本文研发的两种旋转填料床具有处理量大，运行平稳的特点。转子采用鼠 笼型结构，下端由支撑筋板支撑，增大了孔隙率，降低了气体通过的阻力。而 且支座支撑旋转填料床不需要动密封装置，能实现气体的强制错流。本文的研 究对旋转填料床的工业化推广具有指导意义。 关键词：旋转填料床 工业化放大 ANSYS 模拟 两端支撑 支座支撑 I II DEVELOPMENT OF LARGE ROTATING PACKED BED BASED ON ANSYS ABSTRACT As efficient mass transfer equipment, rotating packed bed (RPB) has a small volume and high efficiency, but when it was industrial enlarged, issues of liquid was sprayed uneven, resistance of pass into the gas was large and unable to operate continuousiy and stably exsisted. These issues restricted industrial promotion of RPB seriously. Stress and strain distribution of rotor was analyzed by ANSYS simulation in this thesis, structure optimization program was proposed and two types RPBs suitable for industrial enlarge were designed. Influence of support type, rotor diameter, rotational speed, the liquid quantity on stress and deformation of the rotor was researchded by ANSYS transient simulation firstly in this thesis. Structure optimization program was proposed according to the simulation results, and a rotor diameter of 1000 mm pilot rotating packed bed was designed, the rotor was supported on both ends, the gas capacity is 1130m3/h. A rotor diameter of 1500 mm pilot rotating packed bed was designed, the rotor was supported on a seat, the gas capacity is 3260m3/h. For each RPB, rotor shaft, import and export of gas and liquid pipe, packing rotor, barrel, liquid distributor were designed, the intensity of rotor shaft and packing ro