阀门等离子弧自动堆焊控制系统的研制材料加工工程专业论文.docxVIP

西南交通大学硕士研究生学位论文 西南交通大学硕士研究生学位论文 第1页 摘要 随着堆焊要求的不断提高，堆焊设备的自动化成了一个亟待解决的问题。 目前能实现自动堆焊的设备很少，使用效果差。堆焊劳动强度大，能耗高。针 对大量规格相同的工件而设计专用自动堆焊设备有非常重要的意义。 本论文采用等离子弧焊工艺，以可编程控制器(PLC)为控制核心设计一 种阀门密封面堆焊控制系统，能实现焊接过程的全自动控制。本文主要论述了 控制系统的两种控制方案：螺旋堆焊和同心圆堆焊。通过两种堆焊方式的比较 得知，螺旋堆焊较同心圆堆焊更为复杂，实现较困难；然而同心圆堆焊效果较 好。控制系统设计包括硬件设计和软件设计等方面。在设计中，控制系统核心 单元采用SH32．R1型PLC以及对应的AI／AO模块H一6A1；焊接电源选用基于 ZX5．400型晶闸管式弧焊整流器的定制电源，堆焊电源、焊胎和焊枪均由PLC 进行控制；液晶触摸屏提供了友好的人机界面。 模拟调试证明，本控制系统具有如下特点：自动化程度较高、堆焊过程连 续、工作稳定可靠、操作方便、综合成本低。因此，本控制系统具有良好的实 用价值。 关键词：等离子弧焊、PLC、阀门、螺旋堆焊、同心圆堆焊 西南交通大学硕士研究生学位论文 西南交通大学硕士研究生学位论文 第1I页 With the increasing demand to surfacing welding，the automatization of surfacing welding facility becomes an urgent problem which should be resolved as soon as possible．At present,there ar e a few equipments to automatic surfacing welding,which effects are poor．Surfacing welding is a type of work which has great labour intensity,hi曲energy consumption．So it has great significance to design a kind of automatic surfacing welding equipment for a great of workpieces with same specification． This thesis studies a kind of automatic valve surfacing welding control system with plasma arc welding．Its control center is programmable logic controller(PLC)and it makes the whole processing automatically．It also canautomatically weld the workpiece which is different size．This paper introduced two control schemes：helix surfacing and concentric circle surfacing．Compared the two surfacing methods，helix surfacing is more complex than concentric circle surfacing and more difficult to achieve． However,concentric circle surfacing possesses better effect．The design of the control system includes hardware design and software design．The core of the system adopts one type of PLC of Koyo，which is a sort of SH一32，and its correspondent device AI／AO modules H-6A1．Custom-bIuilt welding power based on ZX5—400 arc welding rectifier arc welding power is chosen．Welding power,welding torch and wdding turner are all controlled by the PLC．And touching panel of