板料拉深成形变压边力理论模型与应用研究材料加工工程专业论文.docxVIP

即通过计算机精确控制下顶出缸中比例溢流阀的开度，从而在控制主缸向下运动 即通过计算机精确控制下顶出缸中比例溢流阀的开度，从而在控制主缸向下运动 压制板料时，根据液压油不可压缩原理以及机械部分的作用力与反作用力，下顶 出缸能够实时调节作用在压边圈上的压边力大小，从而实现变压边力拉深成形， 为进一步深入研究变压边力技术提供了实验基础；另外，针对上述变压边力液压 控制系统初始动态性能和稳态精度较差的难题，建立了一个基于模糊PID自适应 调整的液压模糊控制模型，并借助MATLAB仿真得到了控制参数的优化模糊查 询表。最后结合实际板料拉深成形系统，选取两种变压边力加载模式进行实时变 压边力模糊控制应用效果验证。应用结果表明：采用模糊PID自适应控制方式可 大大改善拉深成形液压控制系统的动态响应性能和稳态精度。 关键词：板料拉深成形变压边力 数值模拟物理模拟双层压边圈双层悬 臂梁组合式探针传感器 II ABSTRACTSheet ABSTRACT Sheet metal forming plays a very important role in modem automobile manufacturing．So how to improve forming techniques and shorten development cycle has become a very necessary measure to predominate the more and more competitive market．Blank holder force(BHD is one of important technologic parameters during the whole process of deep drawing．For example，when deep drawing some complex overlays of automobiles，some bad phenomena，such as wrinkling,rapture，springback and distortion can be avoided by adjusting BHE So it is very apparent that the control technology of variable blank holder force(VBHF)plays a very important role in sheet metal forming,especially for some complex irregular parts．Till now,VBHF technology has made great progress in the past ten years under hard works of researchers and engineers all over the world．However,it has still not been applied broadly in industry up to now,due to the imperfection of plasticity theory models and the short of relevant equipments．In this thesis，taking cylinder and rectangle parts as main objects，studies were carried out systemically to get critical VBHF control models for cylinder part and subsection VBHF control models for rectangle part，and the same as their actual optimized VBHF CalVes within safety reglon．In the end,tests were done on some complex parts to verify the feasibility of former conclusions． Taking the assumption of plane stress on flange，from the point of view of energy conversation and materials crack yielding role,one safe region of BHF for following VBHF controlling study was made up by