金属基润滑梯度材料LGMLubricationGradient.pdfVIP

特邀稿投稿 金属基润滑梯度材料 LGM 张弋飞 1 张昕辉 2 (1、北京坚润表面材料研究所 北京 100034) （2、上海领异金属表面材料有限公司 上海 200431) 摘要：本文介绍了一种新的润滑材料——金属基润滑梯度材料 LGM，它是除油和固体润滑剂外的第三种润滑材料。采用辉光 放电原理制造的、与金属零件冶金接合的润滑梯度表面材料。能降低金属零件的摩擦系数、减少磨损，是从源头上节能 节材的润滑材料。与油叠加使用可进一步改善耐摩擦磨损性能，铁基 LGM 能提高接触疲劳性能一倍。己用于滚动轴承、 轴瓦、齿轮，工具模具、内燃机、压缩机、注塞泵……能使它们延长寿命。并以 LGM 钢代铜做轴瓦、以 LGM 碳钢代 合金钢做滚动轴承。耐千度高温的 LGM 热轧辊提高寿命 50～100％。LGM 汽油机平均节能 4.7 ％。LGM 轴向柱塞马达 机械效率提高 35.6 ％。已有用 LGM 材料的产品具有自主知识产权。 关键词：润滑 梯度材料 渗硫 表面材料 低摩擦 磨损 Lubrication Gradient Material on metal matrix 1 2 Zhang Yifei Zhang Xinhui (1、Beijing Tough Lubricating Inst Beijing 100034) （2、Shanghai Innovation surface Material Co., Ltd Shanghai 200431) Abstract: A new lubricating materials - Lubrication Gradient Materials (abbrev LGM ) on metal matrix are introduced. As the third lubricating material besides oil and solid lubricant , this surface material with metallurgical bonding metal matrix were made by the method of glow discharge. The LGM obviously reduced the frictional coefficient of metal parts up to 30%, and also highly improved the wear-resistance properties combine with the lubricating oil, especially the contact fatigue properties of iron matrix rise 100%. The anti-fiction metal parts were widely used, such as the sliding shoes of automotive air-conditioning compressors, the gears of truck gearbox, the shafts and roller wheels and sliding bear ings of marine diesel engines, the stators and rotors of hydraulic pump, the ball-bearings of aviation instrument, the roller-bearings of hot rolling machine etc. The petroleum consumption of automotive engines with LGM parts economize 4.7%, and the mechanical efficiency of axial p