高压水射流清砂设备及其加工理论的研究机械设计及理论专业论文.docxVIP

沈阳航空航天大学工程硕士学位论文摘要 沈阳航空航天大学工程硕士学位论文 摘要 高压水射流作用下各种固体介质的动态破坏规律是液体射流理论研究的一个核心 问题。从国内外的研究来看，损伤力学理论能较客观地反应各种介质动态破坏的物理过 程。因为损伤力学不仅仅研究单个裂纹的力学行为，更注重裂纹结合的宏观力学效应， 这为动态破坏的研究引入了新的思路和方法。 本文在分析水射流清砂脱壳过程的基础上，探讨了建立水射流作用下以精密熔模铸 造后的型砂为介质的损伤过程的基本理论和方法。以精铸高温合金单晶叶片为对象，深 入研究高压水射流清砂的过程和机理，对于水射流技术在清砂设备及工艺中应用推广具 有重要的实际意义，同时也是对相关基础理论很好的补充和完善。 采用非线性动力有限元法和动态损伤模型对高压水射流脱壳清砂过程及机理进行了 模拟研究。结果表明，高压水射流具有很强的清砂能力，型砂的破坏是射流冲击所产生 的应力波与准静态压力共同作用的结果，其中以应力波的作用为主。数值计算的结果与 试验规律一致，表明此方法分析水射流清砂过程和机理是可行的，并将所得结论作为高 压水射流对精密铸件脱壳清砂工艺及相关设备的设计和优化的依据，设计并制造了高压 水射流清砂机。 关键词：高压水射流；清砂；有限元法；精密铸造 AbstractThe Abstract The study of the dynamic destructive mechanism of various solid materials under a high pressure water jet lies in the center of theoretical investigation of a hydro jet．Damage mechanics theory is able to reflect the physical process of dynamic destruction of different types of materials．Damage mechanics researches the mechanical behavior of single cracks and even more importantly the macro mechanical behavior of overlapped cracks．This thesis introduces new clues and approaches for the study of dynamic destruction． This paper based on an analysis of the removal process of molding sand for precision investment castings by a high pressure water jet，aims to explore the fundamental mechanism and investigation methods for the removal process of molding send．Delving into the removal mechanism and process of molding sand by a high pressure water jet is of practical significance in spreading the application of this technique．This study provides a supplement to the fundamental theory． This paper studies the mechanism and process simulation of removal of molding sand by a high pressure water jet using a nonlinear dynamic damage model and finite element analysis (FEA)．The results indicate that a high pressure water jet possesses a strong ability to remove molding sand．The destruction of molding sand is a concurrent result of stress wave and quasi—static pressure，in which the alterative stress wave plays a major role．The nume