板料冲压成形回弹理论及有限元数值模拟研究材料加工工程专业论文.docxVIP

板料回弹鼍随凸凹模间隙、凸模圆角半径、拉深深度和板料与凸模问摩擦系数的增大而增大，随凹 板料回弹鼍随凸凹模间隙、凸模圆角半径、拉深深度和板料与凸模问摩擦系数的增大而增大，随凹 模圆角半径及板厚的增加而减小。增大压边力或扳料与凹模间摩擦系数到一定数量后能有效控制板 料回弹量，但过大的压边力或板料与凹模间摩擦系数会导致板料破裂。基于数值模拟和试验的工艺 参数对板料回弹量的影响规律与本文的理论分析一致。 关键词：回弹实体壳单元屈服准则反向加载非线性混合强化材料波动性 Theoretical Theoretical and Numerical Study on SpHngback Prediction in Sheet Metal Forming Springback is key defect existing in sheet metal forming,which greatly affects the product geometrical accuracy．Springback is strongly influenced by the die pmfde，material properties，sheet initial geometry and processing parameters,thus it is an accumulated effect of the whole processing history．Specially,if the material undergoes inverse loading，the Banschingers effect and hardening model will severely affect the precision of predicted springback．ff these influencing factors coexist,the prediction precision of springback can not 0Ⅲ瞪enfly meet the requirement of production and remains all important problem both in manufacturing industry and academe．By developing new theoretical model and fmite element approach,the present work aims to explore the main fadms that influence the sheet springback,control methods and the way to increase the precision in springback prediction．Meanwhile， these methods are applied to assc蹒the springback ability of high strength steel．by which to provide theoretical basis for enterprises t0 develop corresponding assess regulation．ne main work in this paper is as follows． n Based Oll the assumption of plane strain and Hill’48 criterion for anisotropic yielding,the analytical models are established for analyzing V-bending,stretching bending,U—bending of sheet under different material hardening modes．By applying these models，the contribution of the hardening and processing parameters analyzed．In addition to that，for stretching bending and U—bending problem, 1he critical forming condition that accounting for the blank holding force and stretch force are also established．Calculation results demonstrate good correspondence t