节能型短流程矿棉生产线电气控制系统的设计-控制理论与控制工程专业论文.docxVIP

I I 节能型短流程矿棉生产线电气控制系统的设计 中文摘要 节能型短流程矿棉生产线电气控制系统的设计 中文摘要 矿棉由于保温效果好又具有很好的不可燃性，在建筑保温行业中的使用越来越 多。但其对生产条件要求苛刻，控制过程繁杂，目前国内普遍采用冲天炉作为其熔炼 设备，此设备控制困难、环境污染严重、生产过程能耗大，严重制约了矿棉产业的发 展。 本课题生产矿棉的工艺过程采用短流程的工艺流程，利用感应加热炉作为生产矿 棉的主要设备，易于实现自动化控制、达到了节能环保的效果。生产线电气控制系统 采用一台 S7-315-2DP PLC 作为主站，协调整个生产线的控制。多台 S7-200PLC 作为 从站，负责现场数据的采集，以及具体任务的控制。生产线设计了一种基于现场总线 和工业以太网的混合网络控制结构，控制级与现场级通过现场总线连接，控制级和工 控机之间通过工业以太网连接，工控机上运行着 WinCC 组态软件。本生产线最主要 的被控对象为感应加热炉，主要有两大部分感应加热控制系统和液压控制系统，通过 PLC 的自由口通讯实现了与感应加热成套设备的控制，采用数字滤波技术和 PID 控 制技术达到温度的稳定控制。通过矿棉生产线的实际应用，验证了该控制系统的可靠 性与实用性。 关键词：矿棉生产线；短流程；感应加热；混合网络结构；WinCC 组态软件 作 者：丁国强 指导教师：张茂青 教授 II II Abstract Design of the Electrical Control System of the Energy-efficient Short Process of Mineral Wool Production Line Design of the Electrical Control System of the Energy-efficient Short Process of Mineral Wool Production Line Abstract Because mineral wool has a good insulation effect and can not burn, it has been used increasingly in the building insulation industry. But its production conditions are demanding, its control process is multifarious.The cupola as its melting equipment is widely used at present domestic, this device control difficulty, serious environmental pollution, large energy consumption, seriously restricted the development of mineral wool industry. This topic, using the production of mineral wool process with short flow process, induction heating furnace as the main equipment of producing mineral wool, to realize automation control, and achieve the effect of energy conservation and environmental protection. Production line electrical control system uses an S7-315-2DP PLC as a master class and coordinated control of the entire production line. Multiple S7-200 PLC live as a slave class that is responsible for collecting field data, and control specific tasks. Production line designed a hybrid network control structure based on fieldbus and Industrial Ethernet. Control level and field level via fieldbus connection via Industrial Ethernet connection between