静电冷却辅助干工切削钛合金的试验研究-机械制造及其自动化专业论文.docxVIP

沈阳航空航天大学硕士学位论文摘要 沈阳航空航天大学硕士学位论文 摘要 静电冷却干式切削技术是干式切削的一种，它的基本原理是将压缩气体电离，然后 输送到切削区域，对刀具和工件的切削部位实施冷却，生成的氧化膜将对切屑底部和刀 具的前刀面进行润滑，进而完成整个的切削过程。钛合金TCll在高温状态下具有良好 的抗蠕变性能和热强性能，切削加工性能良好。因此，本文通过实验得到相关结论，进 而说明采用静电冷却技术来切削TCll钛合金，对提高切削效率、表面加工质量、刀具 耐用度等方面具有显著的效果。 本文在研究了静电冷却干式切削的机理和汤逊气体放电理论基础上，设计并制造了 静电冷却干式切削装置系统。该装置系统主要包括静电场装置、供电电源装置、空气压 缩装置等。在研究了TCll性能的基础上，分析了切削TCll钛合金时的刀具材料、刀 具几何角度以及切削参数，并设计了基于上述装置的切削试验。试验结果表明：与常规 切削相比，静电冷却干式切削能够明显地降低切削区域的温度，改善工件材料的表面质 量；静电冷却条件下的切削力要比常规切削工况下的小。 本论文还采用了ABAQUAS分析软件对静电冷却干式切削TC 1 1钛合金的过程进行 有限元的仿真模拟。通过对比有限元模拟出来的切削力与实际过程的切削力，进而研究 TCll钛合金的切削性能以及相关因素的影响规律，同时提出了一些相应的措施，这对 今后的实际应用具有很好的指导意义。 关键词：干式切削；静电冷却技术；TCll钛合金；试验规划；ABAQUAS仿真 沈阳航空航天大学硕士学位论文Abstract 沈阳航空航天大学硕士学位论文 Abstract The technology of static cooling dry cutting is the one kind of dry cutting．The principle represent as following：compress gas ionization，send it to the cutting area，and then cool the cutting tool and the workpiece cutting parts．After all of this，there will generate the oxide film to lubricate scraps bottom and the former knife surface tool，then complete the whole cutting process．Titanium alloy TC 1 1 has good creep resistance，thermal intensity properties and machinability in high temperature condition．Therefore，this articles used static cooling technology to cut TC 1 1 titanium alloy,improve the cutting efficiency,surface machining quality and cutter durability,which has received the remarkable effects through experiments． The designed of static cooling dry cutting device system is based on the study of the static cooling dry cutting mechanism and the theory of gas discharge of Roy Thomson，which mainly includes electrostatic field device，the power supply device，compressed air device． The cutting test is carried out after studying the performance of TC 1 1，which is analyzed on the basis of cutting tool material，cutter geometrical angles and cutting parameters．Compared with conventional cutting，the static cooling dry cutting Can obviously reduce temperature of the cutting area，improve the s