新型电磁永磁振动研磨机理及应用-噪声与振动控制-上海交通大学.PDFVIP

第39 卷 第1期 噪 声 与 振 动 控 制 Vol 39 No. 1 2019 年2 月 NOISE AND VIBRATION CONTROL Feb. 2019 文章编号：1006-1355(2019)01-0238-05 新型电磁永磁振动研磨机理及应用 夏 昂，杨斌堂 （上海交通大学 机械系统与振动国家重点实验室，上海 200240 ） 摘 要：通过改进磁力研磨方式，引入高频振动，增大研磨粒子的瞬时压力，可以提高研磨效率和加工质量。针对 磁力研磨的加工效率和加工质量问题，引入研磨加工的材料去除模型，可知增大研磨压力能够提高研磨效率。设计一 种简单的电磁永磁复合作用的高频振动头，用于辅助磁力研磨，该振动头结构和磁路简单，漏磁少，可方便置于数控机 床或者机械臂上实现复杂形面加工。所提出的研磨机理将研磨粒子的纯水平旋转运动变为水平旋转和上下振动的复 合运动，材料去除率增高，经体视显微镜观察，相对于原始表面和单纯磁力研磨的表面，表面质量得到明显改善。同 时，分析了电磁永磁振动研磨的加工特性。 关键词：振动与波；表面粗糙度；振动研磨；磁力研磨；研磨效率 中图分类号：TB 123 文献标志码：A DOI 编码：10.3969/j.issn. 1006-1355.2019.01.046 The Mechanism and Application of Electromagnetic and Permanent Magnet Vibration Assisted Grinding XIA Ang , YANG Bintang ( State Key Laboratory of Mechanical System and Vibration, Shanghai Jiaotong University, Shanghai 200240, China ) Abstract : According to the material removal model, the grinding efficiency and quality of magnetic abrasive finishing (MAF) can be improved by increasing grinding pressure. Introducing high-frequency vibration can improve the efficiency of magnetic grinding because the instantaneous pressure of abrasive particles is increased. In this paper, a simple high- frequency vibration head driven by the electromagnetic and the permanent magnetic alternatively is designed to assist magnetic abrasive finishing. This vibration head has a simple mechanical structure and simple magnetic circuit with less magnetic leakage, and can be conveniently placed on CNC machine tools or robotic arm to process complex surf