海洋石油平台数控切割系统研究-机械电子专业论文.docxVIP

的技术特点，对传统的切割工艺进行了改进——将传统切割工艺中的 几何近似部分进行精确几何建模，获得精确几何解，并以双倾角构型 割炬实现基于该精确解的切割角的精准切割，使工艺完全遵循曲面的 几何性质。进一步的，通过软件实例仿真，表明使用该切割工艺能有 效减少管件端面的有效切割长度，提高切割速度及切割时间效率。其 次，本课题针对这种新工艺设计了一种能实现该工艺的结构简单、自 重小、性能可靠的双倾角构型割炬回转装置。另外，创新性的研发了 管材切割套料模块，操作简便，经过软件仿真实验证明，算法稳定可 靠并有效减少了毛坯料消耗。 关键字：海洋石油平台，数控，切割，相贯线，坡口，套料 II Research on CNC System for cutting pipes of offshore platform ABSTRACT The CNC (Computer Numerical Control) System for cutting pipes of offshore platform is a key marine engineering equipment as the process quality of which has a direct impact on the reliability of platform. However, the pipes` intersecting curve cutting technology started late domestic and few corporations devoted which to construction of offshore platform[1]. The construction still relies on imported machines and related CNC systems home. At present, the only reported CNC System is designed for a imported cutting machine[2]. Especially, the cutting technics is obsolete which based on an approximate cutting method for matching the outdated pipe cutting machines with cutting torches rotated around single axis several years ago. This technics doesn’t fully follows the geometric properties of surfaces; neither is conducive to surfaces’ matching while being welded together nor keeping up with the increasing strength standard for tubular joints of deep-water and ultra-deep water offshore platform. Further, the construction of offshore platform is a vast project with the complex structure jointed by a large number of pipes who are manufactured from high-strength and expensive steel. However, the three-dimensional CNC pipe nesting technology is blank domestic[3]which can save steel while cutting pipes. Lack of this III technology results in waste of mass steel as well as high unnecessary cost for the enterprises. This paper researches a CNC system for cutting pipes of offshore platform which matches domestic 5-axis CNC pipe cutting machine by cooperated with domestic CNC machine manufacturers. This CNC system