钢胚加热炉加热成本降低之研究TheInvestigationoftheReductionof.PDF

臺灣鑛業，第 66 卷第 3 期，第 42-47頁，民國 103 年 9月 鋼胚加熱爐加熱成本降低之研究 The Investigation of the Reduction of Heating Cost for Bloom Reheating Furnace 張 至 中 ＊ Chih-Chung Chang＊ 摘 要 配合公司節能減碳及科學化降成本政策，探討鋼胚加熱爐能耗分布，並據以擬訂提升鋼 胚加熱爐效率的改善對策，以進一步降低鋼胚加熱成本。診斷結果顯示：加熱爐經復熱器熱 交換後之廢氣溫度過高是造成能耗偏高之原因。針對廢氣溫度過高問題，在不影響產量以及 出爐胚溫的條件下，修正鋼胚加熱曲線，以降低廢氣溫度。改善後之復熱器廢氣出口溫度由 595℃降至 537℃。上述改善措施，鋼胚加熱成本降低的年效益為894萬元。 關鍵詞：加熱爐、廢氣溫度、能耗。 Abstract With the policy of energy conservation and carbon reduction, this article experimentally and theoretically investigates the high energy consumption reasons of the reheating furnace in order to further reduce the bloom heating cost. The diagnostic results show that higher exhaust gas temperature from the outlet of the recuperator is the reason of high energy consumption. Under the prerequisite condition of not influencing the production, we proposed the modified heating pattern curves of the bloom as the basis of reducing exhaust gas temperature. The highest temperature before improvement was 595℃, which can be dropped to 537℃ after improvement. Thanks to the above improvement measures, about 9 million (NTD) of bloom heating costs can be saved annually. Key words: reheating furnace, waste gas temperature, energy consumption. 一、前 言 低溫鋼胚由進料爐門處送入 加熱爐，經預熱區、加熱區與均 熱區等分段升溫至目標溫度，再 由出料側將高溫鋼胚抽出，放置 於出料輥輪輸送至軋延區，如圖1 所示。鋼胚加熱爐中燃料的燃燒 熱除了加熱鋼胚外，大部分隨著 廢氣經由煙道排放至煙囪，若廢 圖1 、鋼胚加熱示意圖。 氣在進入煙道之前，以冷鋼胚充分 吸收其顯熱，可使廢氣溫度降低。 103 年 4月 7日收件 103 年 5月 16日受理 ＊ 中國鋼鐵公司工程師 (Engineer, China Steel Corporation) 。 ( 42 )