铝质易拉罐罐体轻量化技术的应用研究-机械制造及其自动化专业毕业论文.docxVIP

江苏大学工程硕士论文摘 江苏大学工程硕士论文 摘 要 铝质易拉罐由于其质量轻、容重比大、便于开启和携带、保质期长等优点，深受人 们的欢迎，在饮料包装容器中占有很大比重。在易拉罐生产中最大限度地减少板料厚度， 减轻单罐克重，提高材料利用率，降低生产成本，是制罐行业追求的目标。 所谓铝质易拉罐罐体轻量化就是在符合产品质量标准、保证产品使用性能、满足用 户要求的基础上，通过采用新技术、新材料、新模具等一系列技术措施，最大限度地减 少易拉罐制造所用材料的用量，提高材料的利用率，从而达到降低成本、提高经济效益 的目的。 本文在对国内外轻量化技术的应用现状进行深入分析的基础上，从技术层面对易拉 罐轻量化实施过程中的若干关键性问题进行了探讨。通过对国内外各种罐型所进行的深 入研究，从易拉罐制造过程中关键工序的工艺分析入手，解决了轻量化实施过程中罐用 材料、罐型设计、冲压工艺、模具设计等一系列关键技术难题。轻量化技术成功实施后， 易拉罐罐体所用铝材厚度从0．325mm减少到0．285 mm，单罐克重从13．6259降低到 11．9489，取得了明显的经济效益。 关键词：易拉罐；二片罐：轻量化；罐型；模具：变薄拉伸 翌蔓奎兰三堡堡圭堡兰ABSTRACT 翌蔓奎兰三堡堡圭堡兰 ABSTRACT From 60’s ofthe 200 century,the aluminum easy open can was puaed mto market，it was warmly welcome by the people as its too many advantages such as，light in weight，blg in volume per unit，easy to open and carryover and long retention period etc．Its usage and quantity are expanding from day to day．It is estimated，the total global used quantkies could be reached to 240 billion cads in 2000 Such development tendency of canls usage stimulates ks technique research and development． Light-weighting of aluminum easy open Call is a technique which is based on reaching the product quality standard，keeping the used performance and meeting the demands of customer, by means of a series of technical method such as new technique，material and mould etc．， reducing the consume of material during the process of can making，in order to lower cost and higher economics Upon author’s long distance experience jn producing aluminum easy open can,he had studied and researched deeply many kind of easy open calls in the worlds，analyzed the technique of key several production program of can making and solved a series of key technical problems during the process of light—weighting such as，aluminum raw material，can profile design，press technique and mould design etc ARer carrying out light-weighting，the used aluminum raw material thickness of easy open can’s body could be thinned from 0．325mm to 0．285mm．the weight of gram per call could be reduced from l 3 625G