铝合金变极性TIG横焊成形机理研究-材料加工工程专业毕业论文.docxVIP

ABSTRACT With the increase of the ratio of the tank diameter to the wall thickness in launch vehicles and spacecraft, the stiffness of tank will decline in the flat position welding. In further, the roundness and straightness will have a larger deviation. The deformation is hard to correct and stress concentration becomes worse. Horizontal position welding meets characteristic of the in-situ fabrication with a smaller tank distortion, a short production cycle, and it is safe and reliabe. Variable polarity tungsten inert gas (VPTIG) in horizontal position experienced an asymmetric heat and force, which make its forming deserve a research issue in this field. In the paper, a systematic study on the mechanism and characteristics of horizontal VPTIG forming for 5083 aluminum alloy: the force and heat acted on weld pool, microstructures, mechanical properties have been investigated. Firstly, workpiece received more heat in DCEP stage of a cycle. With the increase of the proportion of direct current electrode positive(DCEP) time in a reasonable range, the weld width, the depth-to-width ratio, the volume of the weld pool de. And the same results can be obtained with the increase of current DCEP. Secondly, the radial distribution and influencing factors of arc pressure for VPTIG were studied. Experiment results showed that its a hyperbolic distribution. Under the same root mean square current, arc pressure will decrease gradually with the increase of the duty ratio of DCEP at one cycle and the integrated arc force is directly proportional to the square of the current. The results of orthogonal experiment show that the effects of the direct current electrode negative (DCEN), the DCEP current, the frequency of alternating polarity, the duty ratio of the positive polarity current , the distance between tungsten and workpiece on the arc pressure decreases. Then, the force acted on the weld pool and the effects of the working angle of the torch on the weld forming were analyzed