面齿轮滚齿加工方法的分析-机械设计及理论专业毕业论文.docxVIP

哈尔滨工业大学工学硕士学位论文 哈尔滨工业大学工学硕士学位论文 - -II- Abstract Gear mechanism is the most basic and widely used mechanical drive. Face gear drive is a new type of gear drives with meshing cylindrical gear and bevel gear. It has attracted widespread attention because of its superior driving performance and potential applications. The theoretical study of face gear drive proved its advantages after application. Because of processing technology limitations, many theories have not been tested in practice. Research on gear processing method promotes the face gear test and its practical application. In this paper, the orthogonal face gear is treated as the research object. The geometry principle of face gear drive is studied, the mathematical model is built, this model is analyzed to determine the geometry of the face gear, and the three-dimensional model of face gear is established. Based on a brief introduction to several common worm structures of hobs, tooth surface equation of the hob base worm is given. With processing, coordinates of hob enveloping face gear is established and Coordinate transformation matrix is derived. Envelopment and sport method are used to derive meshing equation of the hob machining face gears. Tooth surface equation of the face gear is achieved and simulated this tooth surface by Matlab. With the analysis of the tooth, the condition of undercutting is studied and the undercut boundary line is obtained. The preliminary modification for face gear hob is operated based on the boundary line. Finally, referred to conventional gear hobbing process, movement of hobbing face gear is analyzed. The influence of parameters of face gear hob, such as tooth top and root fillet radius, hob diameter, length, flute, front angle, behind angle etc., to processing performance is analyzed. The structure parameter of hob based on given initial parameters is designed. An apparatus for grinding face gear was designed. Keywords: face gear, hobbing, enveloping method, designing hob