2015 Design of a Pulse Power Supply Unit for Micro ECM英文文献资料.pdfVIP

2015 Design of a Pulse Power Supply Unit for Micro ECM英文文献资料.pdf

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Int J Adv Manuf Technol (2015) 78:537–547 DOI 10.1007/s00170-014-6322-5 ORIGINAL ARTICLE Design of a pulse power supply unit for micro-ECM Alexandre Spieser Atanas Ivanov Received: 16 December 2013 /Accepted: 24 August 2014 /Published online: 10 December 2014 # Springer-Verlag London 2014 Abstract Electrochemical micro-machining ( μECM) re- and the workpiece is shaped according to the features of the quires a particular pulse power supply unit (PSU) to be devel- tool-electrode [ 1]. oped in order to achieve desired machining performance. This μECM enables the precise machining of micro-features by paper summarises the development of a pulse PSU meeting using the capacitive properties of the electrical double layer the requirements of μECM. The pulse power supply provides (EDL) which forms itself along the surfaces of the electrodes. tens of nanosecond pulse duration, positive and negative bias The dissolution process can be accurately confined by setting voltages and a polarity switching functionality. It fulfils the the pulse duration according to the charging time of the EDL needs for tool preparation with reversed pulsed ECM on the [2–6]. The frequency and the pulse duration are, respectively, machine. Moreover, the PSU is equipped with an ultrafast higher and shorter than in initial PECM [7, 8]. This process overcurrent protection which prevents the tool electrode from requires a pulse power supply unit (PSU) that is able to deliver being damaged in case of short circuits. The developed pulse pulses at very high frequency with an adjustable pulse dura- PSU was used to fabricate micro-tools out of 170 μm WC-Co tion. The amount of information in the literature on the devel- alloy shafts via micro-electrochemical turning and drill deep opment of a pulse PSU for μECM

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