nicol - ausc webinar 高效超超临界技术.doc

Webinar 9th October 2013 Status of advanced ultrasupercritical pulverised coal technology Kyle Nicol 1 Contents PART 1 Introduction ? Steam and efficiency ? High temperature components: manufacture, service and microstructure PART 2 Material research programmes ? Collaboration ? A typical material research programme ? Programmes in EU, USA, Japan, China, India and Russia PART 3 Conclusions ? Research spin-off technologies ? Comparison ? International collaboration? ? To AUSC and beyond ? Final remarks 2 Steam and efficiency Superheater Coal Efficiency temperature consumption (LHV, net, and pressure (gCOAL/kWh) hard coal) Subcritical ≤540°C and 22.1 MPa ≥380 35% Supercritical (SC) 540-580°C and 22.1-25 MPa 380-340 35-40% Ultra 580-620°C Supercritical and 22-25 340-320 40-47% (USC) MPa Advanced Ultra Supercritical (AUSC) 700-725°C and 25-35 MPa 320-290 47-52% 3 Steam and efficiency Superheater Coal Efficiency Material in high temperature consumption (LHV, net, temperature and pressure (gCOAL/kWh) hard coal) components Subcritical ≤540°C and 22.1 MPa ≥380 35% Low alloy CMn and Mo ferritic steels Supercritical (SC) 540-580°C and 22.1-25 MPa 380-340 35-40% Low alloy CrMo steels and 9–12% Cr martensitic steel Ultra 580-620°C Improved 9–12% Cr Supercritical and 22-25 340-320 40-47% martensitic steels (USC) MPa and austenitic steels Advanced Ultra Supercritical (AUSC) 700-725°C and 25-35 MPa 320-290 47-52% Nickel alloys and advanced 10-12% Cr steels 4 High temperature components: Lots of them Steam turbine: blades, rotors, casing Superheater and reheaters Valves: bypass, control, safety 5 High temperature components: Manufacture Blast furnaces Fabrication: extrusion, cast, forge… Welding: GMAW, SAW, GTAW/TIG, SMAW… Machining Heat treatment 6 High temperature components: Service Steam cycle = steamside oxidation erosion Constant stress = creep damage Boiler = fireside corrosion erosion Cyclic stress = fatigue damage 7 High temperature components: Service Superheater tube