白土精制装置控制系统设计(1).docVIP

PAGE PAGE I 白土精制装置控制系统设计 摘 要 润滑油料经过溶剂精制、溶剂脱蜡或化学药剂精制后质量已基本达到要求，但其组成中仍残留有少量的溶剂及一些有害物质。这些物质的存在就会影响油品的颜色、安定性、抗乳化性等性能，为此必须再经过一次精制除去有害物质，以改善上述性能才能得到合格的润滑油。所以润滑油最后一次精制也很重要。在本文中对润滑油的精制采用的是传统的白土精制方法，运用DCS控制技术对整个系统进行控制，以最低的成本达到更佳的精制效果。 润滑油白土精制过程中需要控制的部分很多，而在本文设计中主要对四个设备进行了控制方案设计。润滑油和白土进料量的比值控制系统设计。这里采用了变比值控制方案，通过变比值控制器来控制润滑油量和白土量的比例；白土加热炉的温度控制系统设计。在这个方案设计中采用串级PID控制方案，把燃油压力和加热炉出口温度进行串级控制，达到更好的控制效果；蒸发塔内液位控制系统设计。在这个方案设计中采用串级PID控制方案，把塔顶压力和塔内液位进行串级控制，达到更好的控制效果；过滤机的流入流量控制设计。设计中采用单闭环控制方案控制过滤机的流入流量。 根据装置各种实际情况选定了合适的仪表， 最后根据性价比选择了浙大中控集散控制系统SUPCN JX-300X。满足工艺要求并使装置安全平稳运行的情况下，提高润滑油的精制率，带来较好的经济效益。 关键词:润滑油；白土精制；集散控制系统 PAGE PAGE II The design of control system of clay refining unit Abstract Lubricating oil was refined by solvent, solvent dewaxing or chemical refining, the quality has been basically meet the requirements, but its composition is still a small amount of residual solvent and a number of harmful substances. The existence of these substances will affect the oils color, stability, resistance properties such as emulsification. This must also go through a purification to remove harmful substances to improve the performance of lubricating oil. Therefore, the last time oil refining are also important. In this article, the way of the refined oil is used in traditional clay refining methods, using DCS control technology to control the whole system in order to achieve better results at the lowest cost. At the process of oil which is refined by clay, there are many parts to control, and in this design, there are the design of three main devices. 1. Lubricating oil and the ratio of clay Feed rate control system. Here control scheme is used by a variable ratio controller to control through the oil volume and the ratio of clay content.2. Clay furnace temperature control system. In this design, I use cascade PID control scheme, the amount of pressure and temperature were cascaded to achieve better control results.3. Evaporation tower level control system. In this design, I