ABB 制糖应用方案.pptVIP

Sugar Centrifuge and AC Drives Heidi Ahola, ABB Industry Oy, Helsinki Centrifuge Cycle Diagram SUGAR.PPT Slide */10 Production Process (Beet) Diffusion Slicing Washing Conveyor Evaporating SUGAR Cooking Centrifuges Filtering Packaging Conveyor Pump Pump Pulp press Pulp Steam from Power Plant Beet This symbol shows where an AC Drive would improve the process. Sugar Industry Cane sugar process Customer needs AC Benefits Operation principle Centrifuge separates particles from basic liquid The operation is cyclic, most motor power is needed for accelerating and decelerating Regenerative brake is needed Centrifuge Speed Control What is actually being controlled? The processing sequence duty cycle Special requirements of the application? High inertia to be accelerated and decelerated Regenerative drive for the efficient braking Often a part of the multiple drive system Communication access to the process control system Demanding environment, no contamination allowed Centrifuge Centrifuge process cycle 1200 RPM 800 400 0 kW 300 200 100 -100 -200 -300 + - 1 3 4 2 Time Speed (RPM) Power (kW) Sugar Industry 5 Centrifuge Reactive Power, AC Drive vs. DC Drive 1200 RPM 800 400 0 kVAr 300 200 100 1 3 4 2 AC kVar DC kVAr DC Reactive Energy = 6.48 kVArh AC Reactive Energy = 0.74 kVArh Time Speed (RPM) Sugar Industry 1200 RPM 800 400 0 kW 300 200 100 -100 -200 -300 Time Centrifuge N:o 1 2 3 4 5 6 1 Power/kW for Motor N: 1 Total Power of 6 Motors Speed of Centrifuge N: 1 Sugar Industry Benefits of AC Drives Process Benefits Optimum centrifugal speed gives high production of the right quality Increased production capacity No harm from the dusty environment Low energy consumption with regenerative unit = Short Payback Time Centrifuge Benefits of AC Drives Savings Low active power Low reactive power Reduced Current and smaller cables because of Soft Start and regenerative