遏制和质量门培训资料.pptx

Containment遏制;Containment 遏制 Purpose – Process – Product目的-流程-产品;CLASS ACTIVITY #1– 30min Initial Defect课堂活动#1–30分钟 最初的缺陷;Step 1第一步: Stop the Flow of Bad Parts停止不合格品流动;Proper Containment Process Inputs正常的遏制流程的输入;CLASS ACTIVITY #1.1– 30min Defect Control课堂活动#1.1-30分钟 不合格的控制;;;Step 2第二步: Define Containment Actions定义遏制行动;CLASS ACTIVITY #2– 30min ( Log Sheet )课堂活动#2 -30分钟（记录表）;Step 3第三步: Define Material Identification Plan定义物料识别计划;Step 4第四步:  Scope Location of Questionable Stock问题产品的范围位置;Step 4第四步: Define Containment/Material Return Plan定义遏制/物料召回计划;CLASS ACTIVITY #3– 30min Trace Multiple课堂活动#3-30分钟 追溯各类别产品;Step 5第五步: Define Exit Strategy定义退出策略;CLASS ACTIVITY #4– 30min – Blind课堂活动#4– 30分钟-盲（带上眼罩装配）;Basic Containment Process Flow基本的遏制流程;Review - Containment Improvement ProcessSuggested Steps回顾-遏制改善流程建议步骤;How To Actualize - Example Containment Area Layout 如何实践-遏制区域布局的案例;“GP 11 / GP 12” GP 11 / GP 12标准– Final Inspection of all axles off all line assembled at DRK在DRK的所有离线桥的终检;Indicator Chart 指标图表;Marking Strategies标识策略;Containment Improvement Process – Check Status遏制改善流程-检查状态;Containment Process Improvement – Summary遏制流程改善-总结;Advanced Topic - Launch Containment高级话题-发起遏制;Quality Gates质量门;Quality gate issues are generally selected from the Fast Response Board or issues that are small in severity but high in occurrence.设定质量门依据快速反应看板或者不严重但是发生频次很高的问题 Quality gates are an inspection placed at a key point in the production line to drive defects back to their source and prevent them from going forward.质量门是对生产线关键点的检查，从而使不合格控制在源头，防止其向下流动 The quality gate is followed by a verification station (usually the end of line inspection / containment) to ensure the gate is working by measuring how many make it past the inspection gate.质量门有一个验证工序（经常在线尾检查/遏制），通过测量的数量确保质量门在工作 The idea is to address the quality issue as close to the source as possible and not add value to a defective part. Likewise, if defects are driven back from a mid point in the line the chances