精益生产价值流图.pptxVIP

Lean Manufacturing Value Stream MappingENERGIZER SCHICK - HIGHLY CONFIDENTIAL - RESTRICTED FOR INTERNAL USE ONLYWhat is Lean?Thinking Process Lean is a that focuses on: Creating value for the Customer Eliminating Waste Continuous incremental improvementENERGIZER SCHICK - HIGHLY CONFIDENTIAL - RESTRICTED FOR INTERNAL USE ONLYWhat is a Value Stream? “All of the actions, value or non value added that are required to bring a product from concept to launch or from raw material order to delivery. . . ”From “Lean Lexicon”ENERGIZER SCHICK - HIGHLY CONFIDENTIAL - RESTRICTED FOR INTERNAL USE ONLYSalesOrderReceiptRMOrder ReceiptManufacturingPackagingDistributionDelivery/ServiceOrder Fulfillment Value StreamIdeally, we’d want the materials, information and cashto flow smoothly (without interruption) and as quickly as possible through this stream.ENERGIZER SCHICK - HIGHLY CONFIDENTIAL - RESTRICTED FOR INTERNAL USE ONLYLean ElementsValueValue Stream = Value Providing ProcessesFlowPullPerfectionENERGIZER SCHICK - HIGHLY CONFIDENTIAL - RESTRICTED FOR INTERNAL USE ONLYValueCustomer“What is the willing to Pay for?”3 Types of Customers:The external end-user or paying customerThe downstream customer of any internal upstream process.Your company as the customer of external suppliers.ENERGIZER SCHICK - HIGHLY CONFIDENTIAL - RESTRICTED FOR INTERNAL USE ONLYFlowIdeal flow = 1 piece at a timeRate determined by customer demand - Takt time Work balanced for each person or machineTravel distance for materials people minimizedStandard Work utilizedFlow what you can… Pull what you can’t…Requires that all steps in the process be:Capable = Right every timeAvailable = Always able to runAdequate = Capacity to avoid bottlenecksENERGIZER SCHICK - HIGHLY CONFIDENTIAL - RESTRICTED FOR INTERNAL USE ONLYPhases of Lean JourneyPhase 1-Identify/Map Value StreamsPhase 2-Prioritize opportunitiesPhase 3-Utilize Lean tools to eliminate wastePhase 4-Control the