大宇制造质量.pptVIP

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大宇制造质量.ppt

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Autonomation means “automatic naming” defect identify themselves. We will talk about it more later in the course. Can you imagine having to constantly check the many different directions of the gages on the top layer? The bottom layer is much improved. Now, all the gages point in one direction. This slide builds in four segments, click the mouse to reveal entire slide. An error proofing device is a simple technique that prevents mistakes by employing fool-proof methods. ASK: Can you think of some examples? Even error proofing devices need to be validated. Examples: 110/220 electrical plugs Light Bulb Sockets Gas tank inlets (regular vs. diesel) Audio/Video Connections Oven door when cleaning There is only one way the belt will fit. Explain the graph, go over each component in detail. This shows how everything fits together as a whole. Motivation for Timely Feedback及时反馈的动机 Immediate 1 Day 1 Year High Medium Low 1s 100s 1000s Time to Discover Defect 发现缺陷的时间 Ability to Discover Root Cause 发现根源的能力 Number of Defective Vehicles Built 已经生产的缺陷产品第六十三页，共七十页。 Example -- Daily Reporting Metrics (Direct Run)每天汇报制度 Definition Percentage of vehicles that made it through to the End-of-Line inspection processes with no defects. This is a common, global metric that is computed daily by all Assembly Plants. 下线检查合格的车辆百分比，这是全球统一在所有总装厂每天用电脑记录的制度。 Final Inspection (End-of-Line) 下线检测 Dynamic Vehicle Test or equivalent 动态测试 Other 100% Inspections ** 其他10%检测 (i.e.U/B Check) Total Direct Run = ( 92% * 98% * 96% * 99%) = 86% vehicles with no defect Repair CARE Line # of first time vehicles with at least one defect 至少有一个缺陷的第一次认证 80 20 40 10 % First Time Quality 一次质量认证百分比 92% 98% 96% 99% Total first time vehicles through the station on a given day 在特定时间工位的第一次认证 1000 1000 1000 1000 Repair Repair Repair ** 100% Water Test and 100% Squeak and Rattle Test results are not currently (3/2000) included in Direct R