用一把刀高质量加工多个孔径螺纹.pptVIP

* * 第一页，共十五页。 内螺纹加工示意图 右旋螺纹: 1 2 3 4 5 1 2 3 4 5 Pitch Pitch 左旋螺纹: 第二页，共十五页。 螺纹铣对孔径误差要求Drill Tolerances 第三页，共十五页。 Thread milling Method, Right Hand Thread 1(6) 1. Position the cutter above the predrilled hole 2 3 4 5 6 第四页，共十五页。 Thread milling Method, Right Hand Thread 2(6) 2. Axial setting to thread depth 1 3 4 5 6 第五页，共十五页。 编程时注意圆周和中心处不同的进给速度 圆周进给 (vf) 中心点进给 (vfe) vfe = vf (D - d) D D: 螺纹直径 d: 刀具直径 利用vfe 对圆周进给进行补偿 第六页，共十五页。 右手螺纹的加工编程 1. ISO code for M6 internal thread milling with compensation: (M6) T G90 G17 S6508 M3 G00 G43 H.. X0.000 Y0.000 Z2.000 G91 G00 Z-10.500 G41 D..(RPGR value) G01 X0.000 Y2.250 F208 G03 X0.000 Y-5.250 Z0.500 I0.000 J-2.625 F25 G03 X0.000 Y0.000 Z1.000 I0.000 J3.000 F52 G03 X0.000 Y5.250 Z0.500 I0.000 J2.625 G40 G01 X0.000 Y-2.250 G00 Z8.500 G90 2 3 4 5 6 1 Definitions other: T = Tool number D = Compensation register (RPGR value) H = Tool length register Definitions G/M code: G00 = Rapid feed G01 = Feed G03 = Circular interpolation  counter clockwise G17 = Work plane XY G40 = Radius comp. Out G41 = Radius comp. In G90 = Absolute positioning G91 = Incremental positioning M3 = Spindle start clockwise M6 = Tool change 第七页，共十五页。 1. Position the cutter above the predrilled hole (M6) T.. (Choose and change tool) G90 G17 (absolute positioning, xy plane) S6508 M3 (Spindle speed and spindle start clockwise) G00 G43 H.. X0.000 Y0.000 Z2.000 (2mm above work piece surface on centerline of thread)(H=tool length) G00 Z-10.500 G41 D.. G01 X0.000 Y2.250 F208 G03 X0.000 Y-5.250 Z0.500 I0.000 J-2.625 F25 G03 X0.000 Y0.000 Z1.000 I0.000 J3.000 F52 G03 X0.000 Y5.250 Z0.500 I0.000 J2.625 G40 G01 X0.000 Y-2.250 G00 Z8.500 G90 1 第八页，共十五页。 Thread Milling 2. Axial setting to thread depth (M6) T G90 G17 S6508 M3 G00 G43 H.. X0.000 Y0.000 Z2.000 G91 (incremental positioning) G00 Z-10.500 (Move to required depth on centerline of the pre-drilled hole) G41 D.. G01 X0.000 Y2.250 F208 G03 X0.000 Y-5.250 Z0.500 I0.000 J-2.62