链片落料冲孔复合模设计说明书.docVIP

摘 要 随着工业化与机械加工技术的发展，社会对冲压件以及冲压模具设计的要求越来越高，研究设计符合实际生产要求的模具尤为重要。本课题设计了一款链片的冲压模具，通过冲裁件工艺性分析即材料分析和结构形状分析确定了冲压模具设计方案，是包含落料和冲孔两个工序的复合模。设计过程中分别对送料方式、定位方式、卸料方式、导向方式做了详细的阐述。另外，对排样方式、冲压力做了详细的分析和计算，最终确定了冲压设备的型号。 在冲压模具结构设计方面，送料采用自动送料机构，能够实现工件的自动化生产，提高了生产效率的同时节约了人工成本；制件长为66mm，厚度为1mm，制件厚度小、重量轻，所需卸料力比较小，因此采用弹性卸料板作为卸料方式，弹压卸料板具有卸料和压料的双重作用，主要用于料厚较薄的板料，由于有压料作用，冲件比较平整；由于工件尺寸小，精度要求高，采用后侧导柱模架作为导向方式，不但能省料，而且导向精度也比较高。 在工艺参数的分析计算方面，首先确定了排样方式为直对排样方式，保证工件尺寸和形状位置精度要求的同时，提高了材料的利用率。然后计算了搭边值、步距、条料宽度、材料利用率。另外，分析计算了冲裁力、卸料力、推件力和总冲压力，最终选定冲压设备。在此基础上，对冲压结构的总体布局和主要零部件进行了二维AutoCAD制图和三维造型设计。该结构方案结构简单、成本低、操作简单，易于实现机械化和自动化，满足模具结构设计要求，比较符合实际大批量生产。 关键词: 链片；冲压；模具设计；CAD制图 Abstract With the development of industrialization and machining technology, the society has higher and higher requirements for stamping parts and stamping die design. This subject has designed a punching die for the gasket with Chain sheet. Through the process analysis of blanking pieces, namely material analysis and structure shape analysis, the design scheme of the punching die is determined. It is a compound die with two processes of blanking and punching. In the design process, the feeding mode, positioning mode, unloading mode and guiding mode are described in detail. In addition, the layout mode, the impact pressure to do a detailed analysis and calculation, and finally determine the stamping equipment model. In the aspect of stamping die structure design, the automatic feeding mechanism can realize the automatic production of the workpiece, improve the production efficiency and save the labor cost at the same time. The workpiece diameter is 66mm, the thickness is 1mm, the workpiece thickness is small, the weight is light, the unloading force required is relatively small, so the elastic unloading plate is adopted as the unloading method, the elastic pressure unloading plate has the double function of unloading and pressing, mainly used for the plate with thicker and thinner material, because of the pressure effect, the blanking is